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POLY

POLY

POLY

Product catalog summary
Overview: The document provides detailed technical specifications and features of the POLY high-pressure gear pump designed for discharging medium to high viscosity media from reactors. It highlights the pump's design, materials, applications, and operational parameters.
Technical Features:
  • Housing: Made from stainless steel or carbon steel, with optional surface coating.
  • Gears: Available in nitrided steel, tool steel, with options for special steel and surface coatings. Helical and herringbone gearing options are available.
  • Friction Bearings: Made from tool steel, Al-bronze, NiAg, with optional special materials and coatings.
  • Shaft Seals: Various combinations including vacuum viscoseal, buffered stuffing box, and mechanical seals.
  • Heating Systems: Utilizes heat transfer oil or steam.
Design Variants:
  • Standard Design: The suction flange doubles as the fastening flange to the reactor.
  • Low NPSH Design: Features a large and short suction opening to promote product flow, with variable inlet shapes.
Operating Parameters:
  • Viscosity: Up to 40,000 Pas.
  • Temperature: Up to 350°C (662°F).
  • Suction Pressure: From vacuum to a maximum of 15 bar (218 psig).
  • Differential Pressure: Up to 250 bar (3,625 psig).
Applications: Suitable for polymers like PET, PBT, PA, PC, PS, SAN, ABS, HIPS, PP, PE, POM, and biopolymers. It is used in pre-polymer discharge, transfer, metering, granulation, spinnery, and fiber production.
Low-NPSH Design: This design minimizes pressure loss on the suction side, making it suitable for high viscous or foaming melts. It features a large diameter and short suction inlet.
Sealing Options: Includes double mechanical seals and vacuum viscoseals, which can be combined with stuffing boxes or lip seals to prevent air ingress.
Herringbone Gears: These gears reduce pulsation and stress on polymers, offering advantages over straight and helical gears. They can be retrofitted to existing pumps.
Pump Sizes and Capacities: The document lists various pump sizes with specific displacement volumes and capacities, ranging from 4.7 cm3/rev to 25,000 cm3/rev.
Contact Information: WITTE PUMPS & TECHNOLOGY GmbH, located in Tornesch, Germany, provides contact details for further inquiries.
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Catalog excerpts

POLY-1

Discharge gear pump

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POLY-2

POLY POLY high-pressure gear pump for the discharge of medium to high viscose media from the reactor. The extra large inlet opening guarantees an even flow of product to the gearwheels even under vacuum or extremely low NPSH conditions. Offered with either a round inlet port, by means of which the suction flange of the pump is directly connected to the outlet flange of the reactor or as a low NPSH version, where the pump is connected between the pump and reactor flanges, in order to achieve an even shorter path and larger port. There are two types of Poly: a) Standard design: The suction flange...

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POLY-3

Pump Sizes From 22/22 (4.7 cm3/rev) up to 360/360 (25.000 cm3/rev). Intermediate sizes, with wider gear wheels for lower differential pressure, are available as standard, e.g. 152/254 (3.170 cm3/rev). Operating Parameters Viscosity: Suction Pressure: Differential Pressure: The values listed are standard values and must not coincide under certain circumstances. Others values are available upon requests. Applications CHEM • Transfer • Metering • Increase pressure • Metering • Transfer Granulation Spinnery Fiber production Pre-polymer discharge and transfer

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POLY-4

Low-NPSH-Design The loss of pressure on the suction side of the pump is dependent upon a number of factors. Parameters like viscosity and flow rate are largely predetermined by the process. According to the Hagen-Poiseuille equation, the pressure loss is linearly proportional to the length of the inlet path and inversely proportional to the fourth power of the diameter. The unique WITTE low NPSH version utilizes this knowledge and offers an extremely large diameter and short suction inlet. With the Low NPSH version, the connecting flange is foreseen as a loose flange and is located on the pressure...

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POLY-5

Vacuum viscoseal with buffered Stuffing Box The standard double mechanical seal can be used for pressures from vacuum up to 15 bar (210 psig). The seal can handle viscosities from 0,2 up to 1.000.000 cp (mPas). Maximum temperature of the liquid is about 300°C. For higher pressures and temperatures special designs exist. Suction Pressure: Vacuum up to 15 bar (abs) (218 psig) Vacuum viscoseal with buffered lip seal The vacuum viscoseal is a special version of the viscoseal and can also be provided with heating or cooling. The return flow to the suction side is adjusted by means of a needle valve,...

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POLY-6

The herringbone gear design The Herringbone Gears The herringbone gears reduces the pulsation of the medium being conveyed in comparison to straight and helical gears. This is a great advantage, particularly for polymers. Products with a high solids content are conveyed better, as the product is more easily displaced from between spaces between the teeth. The polymer is also subjected to less stress. This is particularly advantageous for highly sensitive polymers, as both shearing and heating effects are reduced during the pumping process. Existing gear pumps can be converted to herringbone gears....

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POLY-7

POLY-Dimensions „Classic“ Size/Spec. displacement volume/Capacity Pump size * (Depending on the fluid characteristics and operating conditions)

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POLY-8

Driving speed limit The speed limit is strongly dependent on viscosity and suction pressure Spec, displacement volume (ccm/U) WITTE PUMPS & TECHNOLOGY GmbH Lise-Meitner-Allee 20 D-25436 Tornesch / Hamburg / Germany WITTER PUMPS & TECHNOLOGY

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.