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Gear pumps for the chemical industry

Gear pumps  for the chemical industry
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Gear pumps for the chemical industry

Product catalog summary
Introduction
WITTE PUMPS & TECHNOLOGY GmbH specializes in precision gear pumps for the chemical industry, providing tailored solutions for specific process requirements. With over 30 years of experience, WITTE ensures high process reliability and safety, essential for handling challenging media in the chemical sector.
CHEM Best Practice
The CHEM series is designed for easy maintenance and adaptability, featuring stainless-steel components and options for ceramic or coated materials. It offers electric or hydraulic temperature control and additional heating channels for sensitive applications. The series includes eight seal versions and various bearing materials to suit different applications.
Product Overview
The CHEM series is versatile, suitable for organic and inorganic chemicals, pharmaceuticals, polymers, and food products. It features a modular system for optimal material pairings, handling low-to-medium viscous media for metering and transfer tasks.
Standard Chemical Pump
These pumps are ideal for standard applications, offering maximum metering precision. They are used for metering additives into extruders and other applications, with a range of materials available for housing, gears, and bearings.
Chemical Pump for Fine Metering
The Mini series extends the CHEM range for extremely fine metering tasks, capable of pumping amounts from 0.2 cm3/rev. to 2.95 cm3/rev. It is suitable for precise volumetric metering with high reproducibility.
Customized Solutions
WITTE offers custom gear pumps tailored to specific customer requirements, including OEM solutions. These pumps are designed and prototyped based on customer needs, with options for custom name plates and quick delivery.
Metering Systems
WITTE's metering systems combine gear pumps with mass flow meters and control systems for precise volumetric metering. These systems are self-regulating and maintain flow within tolerance ranges, suitable for various chemical, polymer, food, and pharmaceutical applications.
Size, Pumped Amount, and Dimensions
The CHEM series offers a wide range of pump sizes, from 0.2 cm3/rev. to 24,000 cm3/rev., with specific volume and flow rate specifications for each size. The pumps handle viscosities from 0.5 to 1,000,000 mPa s and temperatures up to 350°C.
Seal Range
The CHEM series includes eight different seal versions to accommodate various applications, ensuring optimal performance and safety.
CHEM Magnet (Magnetic Coupling)
The magnetic coupling option enhances safety and performance, particularly in applications with high suction and differential pressures.
Quality Management
WITTE prioritizes comprehensive quality controls to ensure maximum process reliability and safety, adhering to the latest safety standards and offering pumps suitable for different ATEX zones.
Seal Types and Specifications
Various seal systems are available for rotating pumps, including single mechanical seals, double mechanical seals, vacuum mechanical seals, and quenched internal mechanical seals. Key specifications include pressure ranges from vacuum to 700 bar(a), viscosity from 0.5 to 10,000,000 mPas, and temperatures up to 450°C.
Magnetic Coupling
The CHEM magnet system is designed for high pressures, high temperatures, and handling toxic and flammable media. It features a modular system for easy maintenance and a hermetic seal with a touchless drive, compliant with TA Luft requirements and suitable for ATEX zones.
Quality Management
WITTE emphasizes quality management through modern measurement processes and compliance with DIN ISO 9001 standards. Regular audits ensure continuous improvement, and the company prioritizes safety for humans and the environment. Certificates include DIN EN ISO 9001, AEO, EAC, and TA Luft.
Global Presence
WITTE PUMPS & TECHNOLOGY operates worldwide with locations in the USA, Germany, China, Russia, and Malaysia. More information about sales partners is available on their website.
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Catalog excerpts

Gear pumps  for the chemical industry-1

Gear pumps for the chemical industry

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Gear pumps  for the chemical industry-2

The chemical industry is one of the most important economic sectors. It is the foundation and engine for new and innovative products and materials. The manufacture of chemical base substances as raw materials for plastic products, food and chemical products calls for the highest standard of precision and care. WITTE PUMPS & TECHNOLOGY GmbH has been a reliable technological partner to innovation drivers and giants in the chemical industry for years. We always aim to offer our customers the maximum degree of process reliability with our precision gear pumps and, in doing so, comprehensive quality...

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Gear pumps  for the chemical industry-3

CHEM best practice Sealing technology: CHEM series chemical pumps come as standard with stainless-steel components, or there are special versions with coated or ceramic materials. The CHEM series was developed for easy maintenance. Separate pump covers make quick inspection of the interior possible from both sides of the pump. To adjust the axial clearance we use spacers that can be varied depending on the process parameters. Eight different seal versions for different applications Stainless-steel housing as standard. Lots of special materials such as ceramic or coatings are possible. There are...

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Gear pumps  for the chemical industry-4

Product overview The WITTE chemical range, the CHEM series CHEM series chemical pumps are predominately used as metering or transfer pumps. Different designs are available based on the requirements and application. Every day brings something new. The chemical industry is constantly changing. Continuous research and development in this sector creates a constant flow of new products, materials and possibilities. The wide range of applications, processes and materials is ever growing. And new processes are always placing high demands on people and machinery. For over 35 years, we have successfully...

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Gear pumps  for the chemical industry-5

Standard chemical pump CHEMICALS PHARMACEUTICALS AND COSMETICS POLYMERS The CHEM gear pump series was specially developed for the requirements of the chemical industry. This series is used to pump and transfer low-to-medium viscous media and takes care of metering and transfer tasks. The versatile spectrum of use for these pumps ranges from organic and inorganic chemicals and foodgrade lubricants to polymers and pharmaceutical products. An extensive modular system provides optimal material pairings for corrosive or abrasive media. Technical designs Operating parameters Stainless steel · tantalum...

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Gear pumps  for the chemical industry-6

Chemical pump for fine metering CHEMICALS PHARMACEUTICALS AND COSMETICS POLYMERS The Mini series is based on the CHEM series and extends the range with pumps for extremely fine metering tasks. Amounts from 0.2 cm3/rev. to 2.95 cm3/rev. can be pumped. This pump type excels at maximum metering precision. The pumps are used for metering additives into extruders, among other applications. Technical designs Operating parameters Stainless steel · tantalum · titanium · Hastelloy® 1.4112, and also all other processable ceramic and metal materials, such as 1.4571, Ferralium®, Ferro-Titanit®, Hastelloy®,...

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Gear pumps  for the chemical industry-7

Custom/OEM solutions CHEMICALS PHARMACEUTICALS AND COSMETICS POLYMERS WITTE offers modified chemical pumps for OEM customers. These pumps are usually specially tailored to the customer’s requirements. WITTE works with the customer to analyse the pumping task and draw up an initial solution. A pump is designed and prototype created depending on the required amount. The customer has ample op- portunity to test this prototype, and then the results are discussed and optimised together. The pumps can also be fitted with the customer’s name plate if desired and delivered quickly by order contract....

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Gear pumps  for the chemical industry-8

Metering systems/technology CHEMICALS PHARMACEUTICALS AND COSMETICS POLYMERS Gear pumps are highly suitable for precise volumetric metering with high reproducibility. When used in combination with a mass flow meter and a control system, a self-regulating, absolutely precise pumping unit is created. A wide range of interfaces can be used to program the mass flow meter. Once defined, the mass flow meter instantly forwards even the smallest changes in flow to the connected drive unit and regulates the volumetric flow so that it always stays within the tolerance range. Sample structure of a metering...

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Gear pumps  for the chemical industry-9

specific flow rate (cm3⁄rev.) *1 The pumped amount depends on the product being pumped and the operating conditions. *2 Only available as custom solution Speed limit for bearings of tool steel Speed limit for bearings of carbon or ceramic volume flow rate (l/min) PUMP SIZE Diagram is valid for suction pressure of 1 bar abs Pump sizes for standard CHEM gear pumps Size/pumped amount/dimensions CHEM dimensions PUMP SIZE Portfolio brochure for WITTE gear pumps for CHEMICALS

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Gear pumps  for the chemical industry-10

Seals Synchronous magnetic coupling Radial shaft seal ring PRESSURE SUCTION SIDE VISCOSITY (mPas) Each rotating pump has a drive shaft that must be sealed somehow. A wide range of systems and seals can be used for this purpose. Different systems are used depending on the pump type and application area. The selection of seal types is determined by the process parameters. Pressure, temperature and viscosity are crucial factors that affect or limit the seal selection. PRESSURE SUCTION SIDE VISCOSITY (mPas) Single mechanical seal (ED) Vacuum mechanical seal (AD), buffered without pressure Double...

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Gear pumps  for the chemical industry-11

CHEM magnet (magnetic coupling) CHEMICALS Special situations call for special solutions. Our magnetic coupling is safe, reliable and flexible to use. The result: No wear, maximum life expectancy and increased operational safety. Magnets: We offer a wide range of versions of this seal type. The seal is a combination of a hermetic seal at the pump and a touchless drive. In contrast to conventional magnetic couplings, our version has a separate rotor bearing that transfers only the torque to the drive shaft. There is therefore no additional load on the pump bearings by the weight of the internal...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.