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CHEM Brochure en

CHEM Brochure en
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CHEM Brochure en

Product catalog summary
Introduction
WITTE PUMPS & TECHNOLOGY GmbH specializes in precision gear pumps for the chemical industry, focusing on high process reliability and safety. Their ChemCore® series offers flexibility with various materials and sealing systems to meet diverse industry needs.
Product Overview
The ChemCore® series is suitable for applications involving organic and inorganic chemicals, food-grade lubricants, and pharmaceuticals. These pumps are designed for metering and transfer tasks, handling low-to-medium viscous media. The series includes standard chemical pumps, fine metering pumps, and custom OEM solutions.
Technical Specifications
  • Materials: Stainless steel, tantalum, titanium, Hastelloy®, and ceramics.
  • Gears: Available in stainless steel and other special materials.
  • Seals: Options include single/double mechanical seals and magnetic couplings.
  • Heating: Options include steam, water, heat transfer oil, and electric.
  • Operating Parameters: Viscosity from 0.5 to 1,000,000 mPa s, temperatures up to 350°C, and pressures up to 120 bar.
Best Practices
The ChemCore® series is designed for easy maintenance with features like separate pump covers for quick inspection and adjustable axial clearance using spacers. Temperature control options include electric and hydraulic systems.
Applications
The pumps are used in industries such as agriculture, pharmaceuticals, food, and plastics for tasks like metering additives and transferring chemicals.
Custom Solutions
WITTE offers custom OEM solutions, designing pumps tailored to specific customer requirements, including prototype testing and optimization based on feedback.
Metering Systems
WITTE provides metering systems that combine gear pumps with mass flow meters and control systems for precise volumetric metering, ensuring high reproducibility and accuracy.
Conclusion
WITTE PUMPS & TECHNOLOGY GmbH is committed to innovation and quality, providing reliable and customized pumping solutions that meet high safety standards.
Control System Features
The WITTE Core Command® is a touch-sensitive control system for gear pumps, featuring manual operation, PC control, data logging, batch operation, and an optional EX version for hazardous environments. It supports integration with industrial bus systems like Canbus and Profibus.
Pump Specifications
The brochure details various ChemCore® pump models with specifications including dimensions, weight, specific volume, and flow rate, designed for different applications with varying pressure, viscosity, and temperature requirements.
Sealing Systems
Different sealing systems are available based on pump type and application, including mechanical seals, magnetic couplings, and stuffing boxes, selected based on process parameters like pressure, temperature, and viscosity.
Magnetic Coupling
ChemCore® pumps can be equipped with magnetic couplings for high-pressure and high-temperature applications, offering a hermetic seal and touchless drive for enhanced safety and efficiency.
Quality Management
WITTE emphasizes quality management, adhering to DIN ISO 9001 standards, with regular audits and inspections to ensure compliance, focusing on safety and environmental protection.
Applications
WITTE gear pumps are suitable for industries including chemicals, polymers, food, pharmaceuticals, and cosmetics, designed to handle critical media with care and safety.
Contact Information
The brochure provides contact details for WITTE PUMPS & TECHNOLOGY GmbH and their global offices in the USA, China, and Malaysia.
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Catalog excerpts

CHEM Brochure en-1

Gear pumps for the chemical industry.

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CHEM Brochure en-2

WITTE gear pumps for the chemical industry Contents Best Practise ChemCore® 4 Product overview 6 Standard chemical pump 8 Chemical pump for fine metering 10 ChemCore® LZ: Drop-in-Replacement 12 Custom OEM solutions 14 Metering systems 16 Pump control WITTE Core Command® 18 Size/pumped amount/dimensions 20 Seal range 22 ChemCore® with magnetic coupling 24 What drives us 26 Quality management 27 The chemical industry is one of the most important economic sectors. It is the foundation and engine for new and innovative products and materials. The manufacture of chemical base substances as raw materials...

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CHEM Brochure en-3

Best Practice ChemCore® ChemCore® series chemical pumps come as standard with stainlesssteel components, or there are special versions with coated or ceramic materials. The ChemCore® series was developed for easy maintenance. Separate pump covers make quick inspection of the interior possible from both sides of the pump. To adjust the axial clearance we use spacers that can be varied depending on the process parameters. Sealing technology: Eight different seal versions for different applications Stainless-steel housing as standard. Lots of special materials such as ceramic or coatings are possible....

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CHEM Brochure en-4

Product overview Das WITTE Chemieportfolio, die ChemCore® Baureihe ChemCore® series chemical pumps are predominately used as metering or transfer pumps. Different designs are available based on the requirements and application. Every day brings something new. The chemical industry is constantly changing. Continuous research and development in this sector creates a constant flow of new products, materials and possibilities. The wide range of applications, processes and materials is ever growing. And new processes are always placing high demands on people and machinery. The chemical industry supplies...

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CHEM Brochure en-5

Standard chemical pump CHEMICALS The ChemCore® gear pump series was specially developed for the requirements of the chemical industry. This series is used to pump and transfer low-to-medium viscous media and takes care of metering and transfer tasks. The versatile spectrum of use for these pumps ranges from organic and inorganic chemicals and foodgrade lubricants to polymers and pharmaceutical products. An extensive modular system provides optimal material pairings for corrosive or abrasive media. Technical designs Operating parameters Stainless steel · tantalum · titanium · Hastelloy® · ceramic...

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CHEM Brochure en-6

Chemical pump for fine metering CHEMICALS The Mini series is based on the ChemCore® series and extends the range with pumps for extremely fine metering tasks. Amounts from 0.2 cm3/rev. to 2.95 cm3/rev. can be pumped. This pump type excels at maximum metering precision. The pumps are used for metering additives into extruders, among other applications. Technical designs Operating parameters Stainless steel · tantalum · titanium · Hastelloy® 1.4112 · and also all other processable ceramic and metal materials, such as 1.4571, Ferralium®, Ferro-Titanit®, Hastelloy®, etc. · optionally available with...

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CHEM Brochure en-7

ChemCore® LZ: Drop-in-Replacement CHEMIKALIEN Replacement solution from WITTE for your Hermetic LZ gear pump WITTE now offers all users and operators of Hermetic-LZ gear pumps an alternative solution - our new ChemCore® LZ series. The LZ series, which was taken out of the Hermetic range in 2018, is still in operation in many plants. However, replacement pumps from the original manufacturer are no longer available. At WITTE you receive the complete pump including coupling connection with identical dimensions. This is a double advantage for our customers, because the system does not have to be...

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CHEM Brochure en-8

Custom OEM solutions CHEMICALS WITTE offers modified chemical pumps for OEM customers. These pumps are usually specially tailored to the customer’s requirements. WITTE works with the customer to analyse the pumping task and draw up an initial solution. A pump is designed and prototype created depending on the required amount. The customer has ample oppor- tunity to test this prototype, and then the results are discussed and optimised together. The pumps can also be fitted with the customer’s name plate if desired and delivered quickly by order contract. Technical designs* Operating parameters*...

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CHEM Brochure en-9

Metering systems/technology CHEMICALS Gear pumps are highly suitable for precise volumetric metering with high reproducibility. When used in combination with a mass flow meter and a control system, a self-regulating, absolutely precise pumping unit is created. A wide range of interfaces can be used to program the mass flow meter. Once defined, the mass flow meter instantly forwards even the smallest changes in flow to the connected drive unit and regulates the volumetric flow so that it always stays within the tolerance range. Sample structure of a metering system Mass flow meter: Mass flow meter...

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CHEM Brochure en-10

WITTE Core Command® Pump control for your gear pump WITTE PUMPS & TECHNOLOGY GmbH is not only a manufacturer of gear pumps, but at the same time a system supplier offering complete solutions from a single source. The pump control WITTE Core Command® serves to expand your gear pump and can be easily integrated into your process. This type of control is specially adapted for use with WITTE gear pumps, but can also be used with pumps from other manufacturers. standards. The system is based on Siemens PLC S7-1200. Control to flow with external flow sensor Precise metering tasks can be realised with...

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CHEM Brochure en-11

SPECIFIC VOLUME (CCM/REV) * 1 The pumped amount depends on the product being pumped and the operating conditions. *2 Only available as custom solution specific flow rate (cm3⁄rev.) Speed limit for bearings of tool steel PUMP SIZE Speed limit for bearings of carbon or ceramic volume flow rate (l/min) Pump sizes SPECIFIC VOLUME (CCM/REV) Diagram is valid for suction pressure of 1 bar abs for standard ChemCore® gear pumps PUMP SIZE Size/pumped amount/dimensions PUMP SIZE ChemCore® dimensions Portfolio brochure for WITTE gear pump

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.