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Surface Miner 2200 SM 3.8

Surface Miner 2200 SM 3.8
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Surface Miner 2200 SM 3.8

Product catalog summary
Overview: The document provides a comprehensive technical overview of the Wirtgen 2200 SM 3.8 Surface Miner, emphasizing its enhanced cutting performance and reduced fuel consumption. This machine is engineered for efficient and selective mining of soft rock, offering significant improvements over standard models.
Key Specifications:
  • Cutting Performance: The 2200 SM 3.8 enhances cutting performance by 25% and reduces fuel consumption by 15% compared to standard models.
  • Cutting Drum: It features a 3.8-meter wide cutting drum optimized for soft rock, with an increased diameter of 1,300 mm for higher mining volumes.
  • Engine: The machine is powered by a Caterpillar C27 ATAAC diesel engine, delivering 708 kW of power efficiently.
  • Weight and Dimensions: The operating weight ranges from 53,500 to 61,500 kg, with specific dimensions for transport and operation.
Design and Features:
  • Optimized Components: Redesigned cutting drum housing and track units enhance durability and maintenance ease, increasing uptime by 15%.
  • Safety and Comfort: The operator's cabin is fully glazed, soundproof, and equipped with heating and air conditioning for comfort and productivity.
  • Manoeuvrability: Features include hydraulic all-track steering, adjustable track units, and a differential lock for optimal traction and control in challenging terrains.
Operational Efficiency:
  • Continuous Improvement: The machine undergoes continuous improvement, focusing on increasing cutting performance and uptime.
  • Windrowing Process: The miner deposits material in three windrows, optimizing the cutting process and reducing fines content.
  • Maintenance: Designed for easy maintenance with accessible components and extended servicing intervals.
Applications: The 2200 SM 3.8 is particularly effective in coal mining, demonstrating significant productivity gains and reduced diesel consumption.
Specifications: The document details the machine's weights and dimensions, including operational weight and optional equipment that can alter the empty weight. Dimensions are provided in millimeters for various parts of the machine.
Standard Equipment: The base machine includes an engine with an air-intake cyclone separator, a radiator with a temperature-dependent fan, and a lockable engine cover with soundproofing. The cutting drum unit is made from wear-resistant material and offers two cutting speeds. The machine control system includes a joystick for speed control and a LEVEL PRO levelling system for cutting depth regulation. The operator’s stand features adjustable control panels and seats, with mirrors for visibility.
Chassis and Height Adjustment: The machine has robust crawler units with a hydraulic four-track drive and differential lock. Steering options include crab, coordinated, and straight-ahead steering.
Additional Features: Standard features include a water sprinkling strip, a light package, emergency stop switches, and a lockable toolbox. The machine is painted in standard cream white RAL 9001.
Optional Equipment: Optional features include transport carriages for milling drum units, additional air horns, and various sensors for machine control. The operator’s stand can be equipped with a weather canopy or cabin. Other options include a low-temperature version, high-pressure water cleaners, and additional paint colors.
Notes: The document notes that illustrations and texts are non-binding and subject to technical changes. Performance data depend on operational conditions.
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Catalog excerpts

Surface Miner 2200 SM 3.8-1

A WIRTGEN GROUP COMPANY Higher cutting performance, lower fuel consumption.

 Open the catalog to page 1
Surface Miner 2200 SM 3.8-2

SAFETY EQUIPMENT Comprehensive safety package ensuring compliance with specific mining regulations. Fully glazed operator’s cabin for productive working. WELL-BALANCED WEIGHT DISTRIBUTION Supplementary weights ensure optimum weight distribution. FOCUSING ON CUSTOMER BENEFITS Increasing the cutting performance of the 2200 SM 3.8 by up to 25 % in comparison with the standard model means a huge step forward. It was achieved by a meticulous analysis of the cutting and transport processes. This resulted in the surface miner being subjected to a comprehensive process of improvement. The main components...

 Open the catalog to page 2
Surface Miner 2200 SM 3.8-3

POWER UNIT WITH DIESEL ENGINE Fuel-efficient, powerful diesel engine paired with a heavy-duty mechanical belt drive for high cutting performance. MACHINE FRAME Reinforced machine frame in the area of the pulley housing and cutting drum unit. TRACK UNITS Separately steerable and height-adjustable track units for full manoeuvrability and precise cutting depth adjustment in off-road operation. 4 | Extra-robust mining tools arranged in a helical pattern for high cutting performance, minimized tool wear and extended durability. LARGER CUTTING DRUM DIAMETER Optimized cutting drum diameter ensures higher...

 Open the catalog to page 3
Surface Miner 2200 SM 3.8-5

A BIG IDEA. MINING VALUABLE USEFUL MINERALS SELECTIVELY NOT IN FOUR WORK STEPS BUT IN A SINGLE OPERATION. WITH THE WIRTGEN 2200 SM 3.8. A HIGH-PERFORMANCE SURFACE MINER IN HEAVY-DUTY DESIGN FOR RELIABLE, CONTINUOUS OPERATION AROUND THE CLOCK. EQUIPPED WITH OUR EXPERTISE IN STATE-OF-THE-ART CUTTING TECHNOLOGY. WITHOUT DRILLING AND BLASTING BUT IN A HIGHLY ENVIRONMENTALLY GENTLE PROCESS YIELDING MATERIAL OF THE PUREST QUALITY. WIRTGEN SURFACE MINING – EXPLOITING MINERAL DEPOSITS THE INTELLIGENT WAY.

 Open the catalog to page 5
Surface Miner 2200 SM 3.8-6

25 % more cutting performance 15 % less fuel consumption CONTINUOUS PROCESS OF IMPROVEMENT POSITIVE EFFECTS EXEMPLIFIED IN COAL MINING A continuous process of improvement for our customers’ benefit is one of the fundamental company philosophies cultivated by WIRTGEN – the market leader in surface mining. A series of improvements implemented in the WIRTGEN 2200 SM 3.8 surface miner for use in, for example, Indian coal mines resulted in a significant increase in productivity in comparison with the standard model. Increasing both the cutting performance and effective uptime is one of our main priorities...

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Surface Miner 2200 SM 3.8-7

The new 2200 SM 3.8 impresses with an increase in cutting performance by 25% and a reduction in fuel consumption by 15%.

 Open the catalog to page 7
Surface Miner 2200 SM 3.8-8

The improved miner cuts soft rock selectively at maximum production rates and economic efficiency. Economical mining of soft rock HIGH PRODUCTION RATES USING THE WINDROWING PROCESS Mining soft rock at maximum production rates and economic efficiency – the 2200 SM 3.8 surface miner has been developed to meet exactly these criteria for success. The centrepiece of the compact, yet powerful machine is the 3.8 m wide cutting drum which offers numerous innovative features. It cuts soft rock with unconfined compressive strengths of up to 35 MPa, such as coal or salt, in a highly productive process,...

 Open the catalog to page 8
Surface Miner 2200 SM 3.8-9

CUTTING PERFORMANCE, LAMINAR OR BRITTLE SOFT ROCK (SUCH AS COAL) 2,000 Unconfined compressive strength (MPa) optimized for soft rock standard A single operation instead of four – with the 2200 SM 3.8 surface miner from WIRTGEN.

 Open the catalog to page 9
Surface Miner 2200 SM 3.8-11

THE TREMENDOUS CUTTING POWER OF WIRTGEN CUTTING DRUMS CANNOT ONLY BE SEEN. IT CAN LITERALLY BE FELT. BECAUSE OF THE HEAVY-DUTY CUTTING DRUM DESIGN TAILORED TO PERFORMANCE REQUIREMENTS. MANUFACTURED FROM EXTREMELY WEAR-RESISTANT MATERIALS. BASED ON SPECIFIC EXPERTISE GAINED IN SEVERAL DECADES OF EXPERIENCE IN CUTTING TECHNOLOGY. COST-OPTIMIZED. SO THAT WE CANNOT ONLY MEET BUT EXCEED YOUR REQUIREMENTS IN EFFICIENCY AND PRODUCTIVITY.

 Open the catalog to page 11
Surface Miner 2200 SM 3.8-12

Cutting drum unit precisely tailored to the mining of soft rock 12 13 3.8-M WIDE CUTTING DRUM UNIT OPTIMIZED FOR SOFT ROCK 1 | Cutting circle diameter increased from 1,115 mm to 1,300 mm for high working depth and high mining volumes 5 | Increased, heavy-duty cutting drum housing fully welded at the front for low wear and tear in tough operating conditions 2 | Special cutting drum developed for the windrowing process with high, slender holder bases but without conveying helices for minimum energy requirements 6 | Larger openings in the scraper blade and additional baffle plates to optimize the...

 Open the catalog to page 12
Surface Miner 2200 SM 3.8-13

DESIGNED FOR TOP PERFORMANCE The robust, 3.8-m wide cutting drum assembly is based not only on field-proven components but also on concepts developed specifically for the highly productive mining of soft rock. The cutting drum housing consists entirely of highly wear-resistant material. Effective closure of the drum assembly on the left and right is ensured by two hydraulically lifting side plates. The integrated water spray system reduces dust development when cutting dry useful minerals. Three large material dis- charge openings in the scraper blade allow large amounts of material to be deposited...

 Open the catalog to page 13
Surface Miner 2200 SM 3.8-15

BE RELAXED AND COMFORTABLE DURING WORK WHILE KEEPING EVERYTHING IN FULL VIEW – A GIVEN WITH THE 2200 SM 3.8. CLEARLY STRUCTURED CONTROLS ARRANGED IN LINE WITH ERGONOMIC PRINCIPLES. PROVIDING THE OPERATOR WITH ALL RELEVANT PARAMETERS AT A SINGLE GLANCE. THE INTELLIGENT VISIBILITY CONCEPT COMES AS STANDARD. WITH THE 2200 SM 3.8, YOU ARE IN FULL CONTROL. EASE OF HANDLING AND HIGH PRODUCTIVITY BECOME ONE.

 Open the catalog to page 15
Surface Miner 2200 SM 3.8-16

Ample space, ergonomic design, comfort features and good visibility to both sides thanks to large glass windows ensure high operator comfort. Work at ease and in a protected environment RELAXED WORKING BOOSTS PRODUCTIVITY Inside the cabin, the operator is protected from outside influences such as extremely high or low temperatures, wind, rain, dust, vibrations or high noise levels. The spacious, anti-vibration mounted cabin is soundproof and features a heating and air-conditioning system. These comfort features prevent fatigue and allow productive working for extended periods of time. Relaxed...

 Open the catalog to page 16

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.