vareX

vareX
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vareX

Product catalog summary
Introduction
Windmöller & Hölscher's customer magazine highlights advancements in blown film extrusion, focusing on the VAREX system, which sets new industry standards. The magazine also covers innovations in printing and converting machinery.
Blown Film Extrusion
The VAREX system is introduced as a groundbreaking development in blown film extrusion, praised for its avant-garde design and enhanced productivity. It was showcased at the K 2013 exhibition, receiving positive feedback for its innovative features and performance.
Innovations and Exhibitions
The magazine discusses the successful presentation of the VAREX at the K 2013 and in-house EXPO, highlighting the system's ability to produce high-quality films with reduced resin usage. The OPTIMEX system also made its debut, attracting attention for its production capabilities.
Printing and Finishing
Windmöller & Hölscher demonstrated their printing technology, including the HELIOSTAR and VISTAFLEX presses, at the EXPO. The COREMATIC small-roll handling system was also featured, showcasing its efficiency in producing narrow automation packing rolls.
Success Stories
The magazine shares a success story of Rani Plast, a Finnish company expanding into the Russian market with the help of Windmöller & Hölscher's machinery. The partnership facilitated a smooth production start-up, highlighting the reliability and performance of the OPTIMEX lines.
Conclusion
Windmöller & Hölscher continues to lead in the flexible packaging industry with their innovative solutions and strong customer relationships, as demonstrated by their successful exhibitions and customer projects.
Overview
The document discusses advancements and success stories in the packaging and printing industry, focusing on the use of high-quality film production and advanced printing technologies. Key companies and their experiences with specific equipment are highlighted, showcasing improvements in efficiency, quality, and economic savings.
Film Production
Rani Plast Kaluga aims to double its production capacity of high-quality film for packaging applications over four years. The company plans to install additional production lines, leveraging qualified staff, strong local relationships, and high-performance equipment from Windmöller & Hölscher (W & H).
Extrusion Success Stories
Various companies, including Rani Plast Kaluga, Boran Plastic Packaging, and PT. PRIMAJAYA ERATAMA, report significant improvements in production efficiency and quality with the use of W & H's optiMeX equipment. Benefits include reduced scrap rates, increased production speed, and the ability to produce complex film structures.
Printing Success Stories
The EASY-COL color matching system from W & H has been widely adopted, providing consistent color matching results, reducing setup times, and minimizing waste. Companies like JG SERVICE AG and PetroplastVinora have experienced significant economic savings and improved production efficiency.
Latin America and Global Adoption
The document highlights the adoption of W & H's EASY modules in Latin America, emphasizing the importance of automation in reducing setup times and enhancing competitiveness. Companies in Brazil, Mexico, and other regions have benefited from these technologies, leading to increased flexibility and faster response to market demands.
Technological Advancements
The introduction of the TURBOCLEAN system for rotogravure printing presses and the FILMEX cast film system are noted as significant technological advancements. These systems offer improved ink supply, wash-up efficiency, and production capabilities, supporting companies like Plastchim-T in expanding their product offerings.
Introduction
The document discusses advancements in flexographic and gravure printing technologies, focusing on the HELIOSTAR SL and TOPAS SL systems by Windmöller & Hölscher (W & H). It highlights the implementation of the TURBOCLEAN system and the launch of the TOPAS SL bagging line.
HELIOSTAR SL and TURBOCLEAN System
The HELIOSTAR SL, equipped with the TURBOCLEAN system, was commissioned at Chemosvit Folie. The TURBOCLEAN system enhances cleaning efficiency and operational reliability for gravure applications, minimizing solvent usage and meeting environmental requirements. The system automatically initiates the wash-up process to prevent ink drying, with nearly complete solvent recycling.
TOPAS SL Bagging Line
The TOPAS SL bagging line debuted with a demonstration, achieving a peak output of over 2,600 sacks per hour. This system addresses the growing demand for efficient packaging solutions in the industrial sack segment. It features increased output, easy access to components, and an intuitive operating concept.
AD 8330 with Inner Bottom Patch Capability
The AD 8330 now includes an inner bottom patch unit, enhancing venting capability for multiwall sacks. This addition improves sift-proofing and ventilation, crucial for packing dangerous and high-quality goods.
Conclusion
W & H continues to innovate in the converting sector, offering comprehensive solutions from film production to processing and filling. Their systems provide enhanced product protection and operational reliability, securing their position as a leading supplier in the FFS sector.
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Catalog excerpts

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Customer magazine | Windmöller & Hölscher | volume 12 | autumn 2013 | issue 22 OUR POSITION Windmöller & Hölscher Sets the New Standard in Blown Film Extrusion INNOVATION Varex The Beginning of A New Era TURBOCLEAN Now Also for Rotogravure Presses New TOPAS  SL with Record Speed of 2,600 Sacks / Hr

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W & H Sets the New Standard in Blown Film Extrusion A highly professional staging of an avant-garde engineering concept sure to set new standards in blown film extrusion, accentuated by a stand design in harmony with the VAREX – those where the ingredients of our self-confident presentation at the K 2013, which again emphasized our claim for market leadership. Peter Steinbeck (l.) and Dr.  Jürgen Vutz are happy with a successful K 2013. We are proud of the strong positive feedback to the VAREX and to the way W & H presented itself at the show Great were the expectations we had raised in the run-up...

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extra autumn 2013 | issue 22 Varex sounds tHe Bell For a neW era Well shielded from all too curious eyes, the K 2013 highlight made its debut in public. Visitors were approaching the VAREX going through what we called an “adventure tunnel”, which opened up to a spectacular view of the VAREX in its full beauty. Admiring and sometimes even awestruck looks followed the blue film bubble on its way upwards. W & H board members, sales manager, and operator explained the technical features with visible enthusiasm. “Wow!” – with this spontaneous exclamation of surprise paired with admiration many visitors...

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PlastiCs Fair K 2013 // in-House exPo We Were able to further increase the output capacity The VAREX offered plenty to talk about. renowned VAREX blown film system and offers much more than just an attractive design. “Each and every system component was thoroughly put to the test for improvement potential and a great many bolts and screws had to be tackled to finally wind up with a VAREX that will meet next generation‘s needs in the blown film sector”, says Dr. Falco Paepenmüller, general manager /extrusion. “It was our declared goal to notably increase the productivity and flexibility of the...

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extra autumn 2013 | issue 22 in-House exPo The production of in-line oriented film for the packaging of compressible goods was demonstrated on a VAREX with integrated MDO (Machine Direction Orientation) unit. Monoaxial orientation with a ratio of approx. 1:5 results in the original threelayer film thickness of 180 microns to be reduced to no more than 35 microns. Another VAREX on show was demonstrated producing 55-micron asymmetrical 9-layer high barrier film. The film is special in that the coextruded polyester sealing layer allows it to be sealed directly to a PET tray. In this way lamination...

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suCCess stories ligHtHouse ProJeCt ooo rani Plast Kaluga Finnish based Ab Rani Plast Oy, one of the international leaders in the manufacturing of film for the Scandinavian packaging industry and agricultural sector, ventures the step into the Russian market. On a greenfield site in Vorotynsk, about 170 kilometers south-west of Moscow, Rani Plast has built a new 5,400 square meter factory for the production of PE films for the Russian packaging industry. “The extraordinary success of this lighthouse project is not only based on the idea of copying the production at Finnish Teerijärvi to the Russian...

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extra autumn 2013 | issue 22 suCCess stories optiMeX – commissioning completed in only a few hours‘ time and acceptance tests run the first days of production – just super! Juha Hakala, General Manager OOO Rani Plast Kaluga / Russia investing in the optiMeX is further proof of our trust in equipment from Windmöller & hölscher – they keep what they promise. We are looking forward to continuing our successful partnership with W & h also with a view to future expansion planning. Máirtín Boran, Managing Director Boran Plastic Packaging Ltd. / Boran Mopack Ltd. / Ireland the biggest advantage of the...

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suCCess stories easY -Col Colour matCHing sYstem ConVinCes in dailY use Colour matching with EASY-COL. With easy-col, the tiMe needed for precisely setting the colour values has been significantly reduced EASY-COL has been sold over 100 times world-wide and has convinced package printers at home and abroad with perfect quality colour matches as well as notable economic savings. Whenever a job change takes place on a printing machine, fast and reproducible colour matches on the press are known to have a significant effect on the economic result. Without the EASYCOL module available, up to 50 %...

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extra autumn 2013 | issue 22 suCCess stories Beat Franceschini, CEO PetroplastVinora Oleg Ushakov, Technical Director / OOO ALFA Flex Print Mr. Liu Shengrong, President / Gansu Jiarong Simon Penlington, Managing Director / Amcor Flexibles Asia Pacific – ANZ the MirafleX cM 8 with an-order oriented press equipment including easy-col will give us a competitive edge in the long term. the easy-col module supplied with the MirafleX aM has notably eased and optimized our production. easy-col helps us accommodate the exacting demands of our customers, while at the same time saving time and money. for...

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suCCess stories latin ameriCa BanKs on “easY” EASY-SET positions the anilox rollers and plate cylinders fully automatically, precisely and in no time. Since well before the launch of the MIRAFLEX, W & H has been on the successful track in the Latin American marketplace with flexographic printing equipment, which is reflected in sales in many countries in the region. Purchasing decisions in this segment have been increasingly based on modules from the W & H EASY family, which give fast job changeovers. It is also in America’s south that job runs are getting shorter and need to be produced faster,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.