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Wilson High Performance™ Metric Ball Lock Catalog

 Wilson High Performance™ Metric Ball Lock Catalog
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Wilson High Performance™ Metric Ball Lock Catalog

Product catalog summary
Introduction
The document introduces the Wilson High Performance™ (HP) Metric Ball Lock system by Impax Tooling Solutions®, designed to enhance productivity and reduce downtime in high-volume stamping applications. It highlights the use of M4 particle-metallurgy (PM) tool steel for superior hardness, wear resistance, and durability.
Specifications
The HP Metric Ball Lock tooling is crafted from M4 tool steel, hardened and triple tempered to HRC: 62-64, ensuring maximum tool life and minimizing issues like breaking, chipping, and tool fatigue. Detailed specifications for various tooling components, including punches and dies, are provided, with measurements for overall length, shank size, and point dimensions. Extra-long and oversized punches are available upon request.
Precision Engineering
The system includes punches, dies, and retainers engineered for precision and consistency, allowing for easy punch removal and replacement, precise alignment, and increased punch life.
Optima® Coating
Wilson's exclusive Optima® coating enhances tool life, wear resistance, and performance by reducing galling, slug pulling, and corner breakdown, leading to lower tooling costs and improved performance.
Order Information
Minimum order is $50.00, with terms of net 10 days. Orders are subject to credit approval, and a handling charge applies to returned materials. Special tooling cannot be returned. Instructions for ordering include using die view when ordering shapes and specifying material type and thickness.
HP Accu-Lock® Retainer Inserts
These inserts allow for the creation, modification, and reuse of special retainers on-site, reducing lead times and waste. They are compatible with all ball lock punches.
Product Range
The document details various products, including heavy-duty and light-duty punches and pilots, ejector punches, and custom retainers, each described with specifications and ordering information.
Standards and Recommendations
The document emphasizes the importance of using the correct specifications to prevent machine and tooling damage and highlights the benefits of using Optima® coating to maximize punch life and productivity.
Alterations and Customization
Various alteration codes are provided for customizing tooling components, such as air hole diameters and point lengths. Custom multi-hole retainers are available, and CAD drawings are accepted in specific formats.
Key Features
- Slug Hugger® 2 for eliminating slug pulling.
- Optima® coating for increased productivity.
- Customization options for tooling components.
Contact Information
The document provides toll-free numbers and email addresses for customer support in the U.S.A., Canada, and Mexico, along with a website for further information.
Component Sets
Pre-packaged component sets include set screws, springs, and pins, with each set containing 10 of each component. The spring and pin are designed for the longest punch available, and users must cut these to size for shorter punches.
Conversion and Clearance Data
Includes conversion charts for fractions to decimals and millimeters, and guidelines for material clearance percentages for different materials like copper, brass, and steel.
Company Overview
Wilson Tool International is highlighted as a leading provider of tooling solutions, with a global presence and a comprehensive line of tooling systems, emphasizing their commitment to quality and innovation.
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Catalog excerpts

 Wilson High Performance™ Metric Ball Lock Catalog-1

November 2006 WILSON HIGHPERFORMANCE > METRICBALL LOCK > Built to Last. size="-1">

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 Wilson High Performance™ Metric Ball Lock Catalog-2

Wilson Tools version of M4 particle-metallurgy (PM) tool steel surpasses even the toughest performance expectationswhere high hardness, wear resistance and durability are critical. Although commonly used A2 and M2 tool steels have been relatively successful, they simply cannot withstand the demands of high volume applications for extended periods. A high-speed steel, M4 can handle stamping at a high rate, retaining its hardness even when the tip of the tool is heated to a low red temperature. Every HP Metric Ball Lock tooling is hardened and triple tempered to HRC: 62-64 for maximum tool life....

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 Wilson High Performance™ Metric Ball Lock Catalog-3

Improve Wear Resistance with Optima > . TABLE OF CONTENTS > Every Wilson HP Metric Ball Lock is available with WilsonΒs exclusive Optima Order Information. . . . . . . . . . 2Terms and Conditions. . . . . . . . 2 Tooling Designations. . . . . . . . . 3HP Accu-Lock Special Retainer Inserts (MHIS, MLIS). . . . . . . 4-5Heavy Duty Solid Punches & Pilots (MHSP, MHSO). . . . . 6-7Heavy Duty Ejector Punches (MHEP, MHEO). . . . . 8-9Light Duty Solid Punches & Pilots (MLSP, MLSO). . . 10-11Light Duty Ejector Punches (MLEP, MLEO). . . 12-13Ball Lock Counterbore Relief Dies (MLBD). . . . . . 14-15Custom...

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 Wilson High Performance™ Metric Ball Lock Catalog-5

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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 Wilson High Performance™ Metric Ball Lock Catalog-6

Create, modify and reuse special retainers on-site and on demandwith HP Accu-Lock > Retainer Inserts by Impax Tooling Solutions > ή .HP Accu-Lock simplifies the use of special retainers by eliminatingthe need for complicated jigs, inspection fixtures and specializedknowledge to machine ball holes into the punch plate. In fact, HP Accu-Lock eliminates the ball hole. Punches are held securely in place with a straight-line machined hole that can easily be created in-house. > Purchasing custom retainers for a special request is costly and can add weeks to a job. With HP Accu-Lock, you can not only...

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 Wilson High Performance™ Metric Ball Lock Catalog-8

Style CodeShapePoint DiameterOptima Coated Punch Overall Length > STD-ROUNDPILOT-PUNCHSTD-SHAPE Shank Code SBR Style Code Overall Length Shape Pilot Style > Shank Code SBR Point Diameter > ORDER Style Code Overall Length Shape Width > Shank Code SBR Length Key Location >

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 Wilson High Performance™ Metric Ball Lock Catalog-9

Style SHANKSBR OVERALL LENGTH (L) ABSOLUTE 63718090100110125140150 MIN. P/WMIN. P/WMAX. P/A Length Code (XXX)Code 63718090100110125140150 *See Ref. > 12.00 39.9714.00 > Length Code (XXX) 63718090100110125140150 *See Ref. > Note: Extra Long Punches Available Upon Request* Ref.Add on for: Round Absolute Min.ו Shape AbsoluteMin. Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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 Wilson High Performance™ Metric Ball Lock Catalog-10

Style CodeSBRShapePoint Diameter Overall Length Optima Coated Punch > Shank Code Style Code Overall Length Shape Key Location > ORDER STD-SHAPESTD-ROUND Shank Code SBR Point Diameter >

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 Wilson High Performance™ Metric Ball Lock Catalog-12

Style CodeSBRShapePoint DiameterOptima Coated Punch Overall Length > STD-ROUNDPILOT-PUNCHSTD-SHAPE Shank Code Style Cod Overall Length Shape Pilot Style > Shank Code SBR Point Diameter > ORDER Style Code Overall Length Shape Width Dimension > Shank Code SBR Point Dimension Key Location >

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 Wilson High Performance™ Metric Ball Lock Catalog-14

Style CodeSBRShapePoint Diameter Overall Length Optima Coated Punch > Shank Code Style Code Overall Length Shape Key Location > ORDER STD-SHAPESTD-ROUND Shank Code SBR Point Dimension >

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 Wilson High Performance™ Metric Ball Lock Catalog-16

Style Code Overall Length Point Dimension Total > Shank Code Shape > Material Type Material Thickness Style Code Overall Length Point Dimension Width Slug Hugger > 2 Total > ORDER Shank Code Shape > Material Type Material Thickness >

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 Wilson High Performance™ Metric Ball Lock Catalog-18

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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 Wilson High Performance™ Metric Ball Lock Catalog-20

* 1/8" and 3/16" dowels are not tapped / vented Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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 Wilson High Performance™ Metric Ball Lock Catalog-21

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Local Toll Free U.S.A. & Canada Tel:800-944-4671 Fax:800-944-4679 Website & Email www.impaxtoolingsolutions.com [email protected] Tel:651-286-6001 Fax:651-286-5959 >

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 Wilson High Performance™ Metric Ball Lock Catalog-29

Use die viewwhen ordering shapes* Note: .127 Rad. corners typical on shapesՕ For special shapes, see pages 20-25 > SHAPES Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Local Toll Free U.S.A. & Canada Tel:800-944-4671 Fax:800-944-4679 Website & Email www.impaxtoolingsolutions.com [email protected] Tel:651-286-6001 Fax:651-286-5959 >

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 Wilson High Performance™ Metric Ball Lock Catalog-30

ڮ Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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 Wilson High Performance™ Metric Ball Lock Catalog-33

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Local Toll Free U.S.A. & Canada Tel:800-944-4671 Fax:800-944-4679 Website & Email www.impaxtoolingsolutions.com [email protected] Tel:651-286-6001 Fax:651-286-5959 >

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 Wilson High Performance™ Metric Ball Lock Catalog-35

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.