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HP Ball Lock® Tooling Catalog

HP Ball Lock® Tooling Catalog
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HP Ball Lock® Tooling Catalog

Product catalog summary
Introduction
The Wilson High Performance™ (HP) Ball Lock system by Impax Tooling Solutions® is engineered to boost productivity and reduce downtime in high-volume stamping applications. It is the only system in the industry made with standard M4 tool steel, ensuring superior quality and performance.
Specifications
The system uses M4 particle-metallurgy (PM) tool steel, known for its exceptional hardness, wear resistance, and durability, outperforming traditional A2 and M2 tool steels. Tools are hardened and triple tempered to HRC 62-64, minimizing issues like breaking, chipping, and tool fatigue.
Precision Engineering
The system includes a range of punches, dies, and retainers designed for precision and consistency. It allows for quick punch removal and replacement, ensuring precise alignment and extended punch life.
Optima® Coating
The exclusive Optima® coating enhances surface hardness, wear resistance, and lubricity, leading to longer tool life, more hits between sharpenings, and reduced downtime. It also reduces material adhesion, slug pulling, and corner breakdown.
Order Information
Minimum order value is $50.00 with net 10-day terms. Orders require credit approval, and a handling charge applies to returned standard parts. Special tooling is non-returnable.
Tooling Designations
The HP Accu-Lock® Retainer Inserts enable on-site creation, modification, and reuse of special retainers, reducing lead times and waste. These inserts are compatible with all ball lock punches.
Product Range
The catalog offers products like heavy-duty solid punches, ejector punches, light-duty solid punches, and custom multi-hole retainers, available in various sizes and specifications.
Conclusion
The Wilson HP Ball Lock system provides a durable, precise, and cost-effective solution for high-volume stamping applications through advanced materials and coatings.
Component Sets
Each set includes 10 set screws, 10 springs, and 10 pins, with springs and pins designed for the longest punch and cut to size for shorter punches.
Parts List
Lists part numbers for springs, pins, and screws, ranging from 2 to 12 for each component.
Contact Information
Includes toll-free numbers for the USA, Canada, and Mexico, local contact details, and a website for Impax Tooling Solutions.
Pilot Detail & Round Tip Forms
Ordering instructions include using a standard catalog part number plus a round tip part number, with dimensional tolerances and internal radius specifications provided.
Useful Data
Includes conversion charts for fractions, decimals, and millimeters, and material clearance percentages for various metals.
Custom Multi-Hole Retainer Order Form
Instructions for completing and submitting the order form to Wilson Tool International.
Company Overview
Wilson Tool International offers tooling solutions for sheet metal fabricators, with divisions including Punch Press, Press Brake, Impax Tooling Solutions, and Xtra. The company highlights its global sales force, multilingual support, and same-day shipping.
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Catalog excerpts

HP Ball Lock® Tooling Catalog-1

May 2006 WILSON HIGHPERFORMANCE > BALL LOCK > Built to Last. size="-1">

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HP Ball Lock® Tooling Catalog-2

ncrease your productivity and reduce downtime with the Wilson High Performance(HP) Ball Lock system from Impax Tooling Solutions > ٮ . The only tooling in the industryengineered with standard M4* tool steel, HP Ball Lock tooling provides unmatched quality and performance in the most demanding, high volume stamping applications. Built Stronger to Last Longer. > Wilson Tools version of M4 particle-metallurgy (PM) tool steel surpasses even the toughest performance expectationswhere high hardness, wear resistance and durability are critical. Although commonly used A2 and M2 tool steels have been...

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HP Ball Lock® Tooling Catalog-3

Improve Wear Resistance with Optima > . TABLE OF CONTENTS > Every Wilson HP Ball Lock is available with WilsonΒs exclusive Optima coating.Developed by Wilson engineers, Optima provides a surface hardness, wear resistance and lubricity unmatched by any other coated or uncoated tooling. The result is a longer tool life, more hits between sharpenings, reduced galling, better performance and less downtime. Order Information. . . . . . . . . . 2Terms and Conditions. . . . . . . . 2 Tooling Designations. . . . . . . . . 3 Accu-Lock Special Retainer Inserts. . . . . . . . . . 4-5Heavy Duty Solid Punches...

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HP Ball Lock® Tooling Catalog-5

Toll Free Mexico Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Toll Free U.S.A. & Canada Tel:800-944-4671 Fax:800-944-4679 Website & Email www.impaxtoolingsolutions.com [email protected] Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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HP Ball Lock® Tooling Catalog-6

Create, modify and reuse special retainers on-site and on demandwith HP Accu-Lock > Retainer Inserts by Impax Tooling Solutions > ή .HP Accu-Lock simplifies the use of special retainers by eliminatingthe need for complicated jigs, inspection fixtures and specializedknowledge to machine ball holes into the punch plate. In fact, HP Accu-Lock eliminates the ball hole. Punches are held securely in place with a straight-line machined hole that can easily be created in-house. > Purchasing custom retainers for a special request is costly and can add weeks to a job. With HP Accu-Lock, you can not only...

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HP Ball Lock® Tooling Catalog-8

Style CodeShank CodeOverall LengthPoint LengthShapePoint DiameterOptima Coated Punch > STD-ROUNDPILOT-PUNCHSTD-SHAPE Style Code Working Length Shape Pilot Style > Shank Code Point Length Point Diameter > ORDER Style Code Overall Length Shape Point Diameter Shank Code Point Length Point Diameter Key Location >

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HP Ball Lock® Tooling Catalog-9

Length Code (XXX)250275300325350375400425450475500525 *See Ref. > Note: Extra Long Punches Available Upon Request EXAMPLE: IHSO0503004 RD P=.550 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Tel:800-944-4671 Fax:800-944-4679 Website & Email www.impaxtoolingsolutions.com [email protected] Tel:651-286-6001 Fax:651-286-5959 >

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HP Ball Lock® Tooling Catalog-10

Style CodeShank CodeOverall LengthPoint LengthShapePoint Diameter Optima Coated Punch > Style Code Overall Length Shape Key Location > ORDER STD-SHAPESTD-ROUND Shank Code Point Length Point Diameter >

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HP Ball Lock® Tooling Catalog-12

Style CodeShank CodeOverall LengthPoint LengthShapePoint DiameterOptima Coated Punch > STD-ROUNDPILOT-PUNCHSTD-SHAPE Style Code Working Length Shape Pilot Style > Shank Code Point Length Point Diameter > ORDER Style Code Overall Length Shape Point Diameter Shank Code Point Length Point Diameter Key Location >

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HP Ball Lock® Tooling Catalog-13

Length Code (XXX)200225250275300325350375400425450475 *See Ref. > Note: Extra Long Punches Available Upon Request EXAMPLE: ILSO050-3004 RD P=.550 Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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HP Ball Lock® Tooling Catalog-14

Style CodeShank CodeOverall LengthPoint LengthShapePoint Diameter Optima Coated Punch > Style Code Overall Length Shape Key Location > ORDER STD-SHAPESTD-ROUND Shank Code Point Length Point Diameter >

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HP Ball Lock® Tooling Catalog-16

Style Code Overall Length Length Width Total > Shank Code Shape > Material Type Material Thickness Style Code Overall Length Length Width Slug Hugger > 2 Total > ORDER Shank Code Shape > Material Type Material Thickness >

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HP Ball Lock® Tooling Catalog-18

Style Code Overall Length Length Width Slug Hugger > 2 Total > Shank Code Shape > ORDER Material Type Material Thickness >

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HP Ball Lock® Tooling Catalog-20

Note: 1. Tolerance #1 unless specified2. Tolerance #2 (price 1-19 PCS x 1.2) ORDER Standard "M"dimension for key 9 and 10 is:.5Dia.- .060 ՕKey 1-6 includedin all standard shapes priceAlterations tokeying, see pages 36-37 > KEYS ՕUse die view when ordering shapes* Note: .007 Rad. corners typical on shapesFor special shapes, see pages 26-31 > SHAPES Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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HP Ball Lock® Tooling Catalog-22

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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HP Ball Lock® Tooling Catalog-27

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:651-286-6001 Fax:651-286-5959 Tel:800-944-4671 Fax:800-944-4679 >

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HP Ball Lock® Tooling Catalog-38

Toll Free Mexico Tel:001-800-741-2510 Fax:001-800-544-2096 Local Tel:651-286-6001 Fax:651-286-5959 Toll Free U.S.A. & Canada Website & Email www.impaxtoolingsolutions.com [email protected] Tel:800-944-4671 Fax:800-944-4679 >

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.