W-Series Brochure

W-Series Brochure

W-Series Brochure

Product catalog summary
Overview: This document provides comprehensive technical specifications and operational guidelines for high-pressure flow plunger metering pumps. These pumps are designed for flow rates between 9 to 90 GPH and discharge pressures up to 3,450 PSIG. They are pneumatically operated, intrinsically safe, and easy to install and maintain.
Specifications: The pumps comply with API 675 standards and feature a corrosion-resistant design using 316 SS wetted parts. They allow for stroke length and rate adjustments, high flow turndown, and are suitable for various chemical applications.
Operating Cycle: The pumps function through a power stroke and suction stroke mechanism, driven by a pneumatic piston-plunger assembly. The power stroke displaces fluid, increasing pressure and opening the discharge check valve, while the suction stroke refills the fluid chamber.
Performance Specifications: Detailed performance specifications for different pump models are provided, including maximum air usage, volume, pressure, and shipping weight. Guidelines for stroke rate and length adjustments, filtration, suction conditions, accuracy, viscosity, and temperature limits are also included.
Material Selection: The document outlines the selection of seal and plunger materials based on chemical compatibility and hardness. Recommended materials include ceramic for plungers and various elastomers and plastics for seals, depending on application requirements.
Installation and Control: Installation guidelines emphasize using a pump setting gauge and check valves in the discharge line. Control methods include MK XIIA Oscillamatic® controllers, pneumatic relays, and solenoid valves for automation and flow tracking.
Graphical Data: Performance graphs illustrate the relationship between stroke length, plunger speed, discharge pressure, and flow rate for different pump models under varying air/gas pressures.
Conclusion: The document provides detailed information on the design, operation, and maintenance of high-pressure flow plunger metering pumps, highlighting their adaptability to various industrial applications through material and control options.
Material Options:
  • Seals: BR - Buna N, K - Kalrez®, EPR - Ethylene Propylene
  • Plunger Options: A - 17-4 SS, B - 316 SS, CR - Ceramic
  • Wetted Parts: 316 SS
Series and Sizes:
  • P1500 - 1 1/2”
  • P2250 - 2 1/4”
  • Series: 400 - 4”, 600 - 6”, 800 - 8”, 1000 - 10”
Typical Installation Components:
  • Pump & Controller
  • Dump Valve
  • Air/Gas Dryer
  • Pressure Regulator
  • Air/Gas Supply
  • Inlet Filter
  • Chemical Supply
  • 3-Way Solenoid Valve
  • Flow or pH Meter
  • Process Fluid
  • WPC 9001, APU, or PLC
  • 24VDC Pulse, 4-20mA Signal
  • Check Valve
  • Flowmeter Totalizer
FlowTracking Controller Configuration:
  • Note: Controller not used with solenoid valve.
Standard Pneumatic Controller Configuration:
  • CRP1500W, CRP2250W
  • Piston Diameter in Hundredths of an Inch
  • Plunger Diameter in Thousands of an Inch
  • Control Method
Pump Accessories:
  • Air or Gas Dryer-Filters: Complete with Manual Drain Valve
  • Models: J150K (40SCFM, 150 PSI), J500K (40SCFM, 500 PSI)
Pressure Regulator:
  • Flow Sensitivity: 0.1 PSI
  • Rates: 20SCFM
  • Max Pressure: 250 PSI
Automatic Dump Valves:
  • Used with Air or Gas Dryer-Filters
  • Models: ADV-150-A (Plastic, 150 PSI), ADV-250-A (Steel, 250 PSI)
Liquid Chemical Filters:
  • 316 Stainless Steel
  • Models: LCF10-25 (1/4” NPT, 25 micron), LCF15-25 (1/2” NPT, 25 micron)
  • Optional Filter Elements: 1, 2, 8 microns or 100 mesh stainless steel screen
Automatic Processing Unit (APU-XP):
  • Frequency: 0-45 SPM
  • Accuracy: + 0.25% of span
Drum Gauges:
  • Liquid Level/Injection Rate Gauge
  • Models: C779WS (Carbon Steel), C779WS-V (Carbon Steel - Vented), C779WS/SS (Stainless Steel), C779WS/SS-V (Stainless Steel - Vented), 30216-CS-V-GPD-S (Carbon Steel), 30216-S6-V-GPD-S (Stainless Steel)
Electronic Pump Controller (WPC9001):
  • Model: WPC9001-GP (NEMA Class 4X, Max Temp 140°F, Modes: Auto, Manual)
  • Model: WPC9001-XP (NEMA Class 7, Switching)
Contact Information:
  • Address: 201 Ivyland Road, Ivyland, PA 18974-0577
  • Phone: (800) 235-3421, (215) 293-0415
  • Fax: (215) 293-0498
  • Email: [email protected]
  • Website: www.williamspumps.com
Document Information:
  • Brochure Revised: 3-2012
  • Document Number: IR-30951 Rev 2019
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Catalog excerpts

W-Series Brochure-1

HIGH PRESSURE-FLOW PLUNGER “Pneumatic Operation” • Intrinsically Safe • Easy To Install • Simple To Maintain Flow Rates From 9 to 90 GPH With Discharge Pressures To 3,450 PSIG

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W-Series Brochure-2

/X/V^X/X/X/X/X/VX/ X/X/X/X/X/X/X/X/X/X/VX/X/X/V'X hi pressure flow plunger Series of Metering Pumps FEATURES: • Simple Design • Intrinsic Safety of Pneumatic Operation • Stroke Length and Stroke Rate Adjustment PNEUMATIC PISTON/FLUID PLUNGER ASSEMBLY SUCTION STROKE AIR/GAS SUPPLY / EXHAUST PORT PNEUMATIC SEAL • High Flow Turndown • Corrosion Resistant Construction STANDARD MATERIALS: • Wetted Parts: 316 SS SEAL MATERIALS: • Teflon® Graphite (TG) for pressures of 1000 to 10,000 PSIG • O-Ring seals are available for pressures below 900 PSIG in various materials, K-Kalrez®, V-Viton® and BR-Buna...

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W-Series Brochure-3

X/XX/V'VX/X/X/'X/X/VX/X/X/X/V'VX/V'X/VX/X/VX/ X/XZ/X/X/X/X/X/ V/ X/X/X/VX/'N/'/X/X/X/X/X/ZX/X/X/X/ NOTE: (,) The minimum volume recommended for any pump should be calculated on the basis of 1/4 inch minimum stroke length and 5 strokes per minute minimum speed with controller, or 1 stroke per minute with solenoid. (2) The maximum discharge pressure is achieved using 150 PSI (10.3 BAR) air/gas supply pressure. Even though the pumps are designed to operate over their entire stroke rate and length ranges, we suggest that you take into consideration your future flow requirements. Rather than operating...

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W-Series Brochure-4

Control Methods MK XIIA OSCILLAMATIC® CONTROLLER STROKE RATE CONTROL KNOB NEEDLE VALVE OPTIONAL 3-15 CONTROL PORT (MK XIIB) 1/8” NPT CONTROL SPOOL UPPER DIAPHRAGM MIDDLE DIAPHRAGM AIR/GAS SUPPLY TO CONTROLLER LOWER DIAPHRAGM SUPPLY TO PUMP 1/4” NPT SUPPLY VALVE EXHAUST FROM PUMP 1/4” NPT EXHAUST VALVE The MK XIIA Controller operates on the same operating principal as the MK X Controller. The MK XIIA has the same upper and lower chambers, but are separated with flexible diaphragms rather than sliding seals. A capillary tube, controlled by a needle valve, transfers the air/gas supply to the pump...

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W-Series Brochure-5

DISCHARGE PRESSURE - PSIG STROKE LENGTH: 100% ï PLUNGER SPEED: 35 SPM AIR/GAS PRESSURE PSIG STROKE LENGTH: 100% • PLUNGER SPEED: 35 SPM STROKE LENGTH: 100% • PLUNGER SPEED: 35 SPM AIR/GAS PRESSURE PSIG STROKE LENGTH: 100% • PLUNGER SPEED: 40 SPM AIR/GAS PRESSURE PSIG AIR/GAS PRESSURE PSIG AIR/GAS PRESSURE PSIG STROKE LENGTH: 100% • PLUNGER SPEED: 40 SPM AIR/GAS PRESSURE PSIG STROKE LENGTH: 100% • PLUNGER SPEED: 40

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W-Series Brochure-6

PLUNGER MATERIAL SELECTION The materials available vary in hardness and chemical compatibility. We offer three materials based on our many years of industry experience with various chemicals. Hardness is a key property when selecting the proper plunger material. Our experience has shown that the harder plunger materials not only provide longer plunger life, they also provide greater seal life. A hard plunger is a must when pumping a chemical that is prone to crystallization or if the chemical is contaminated. Of course both of the above conditions will affect seal life. Below is a table that...

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W-Series Brochure-7

PART NUMBERING SYSTEM CR P2250 W 600L B 316 TG CR- Controller - Relay Control SR - Solenoid - Relay Method Seal Material Wetted Parts AIR/GAS DRYER PRESSURE REGULATOR Plunger Options DUMP VALVE Piston Diameter RATE SETTING GAUGE TYPICAL INSTALLATION PUMP 2 AUTO CONTROL INLET FILTER MANUAL ADJUST CHECK VALVE FLOWMETER PROCESS FLUID AIR/GAS DRYER PUMP & CONTROLLER AIR/GAS DRYER DUMP VALVE PUMP CHEMICAL SUPPLY DUMP VALVE AIR/GAS SUPPLY 4-20mA SIGNAL PRESSURE REGULATOR AIR/GAS SUPPLY BR - Buna N EPR - Ethylene Propylene P1500 - 1 1/2” Plunger Diameter in P2250 - 2 1/4” Thousands of an Inch W - All...

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W-Series Brochure-8

Liquid Level/Injection Rate Gauge V AUTOMATIC DUMP VALVES V ./Used with the Air or Gas Dryer-Filters LIQUID CHEMICAL FILTERS ™ V 316 Stainless Steel Pressure Regulator AIR OR GAS DRYER-FILTERS V Complete with Manual Drain Valve Electronic Pump Controller Automatic Processing .Unit / 201 Ivyland Road • Ivyland, PA 18974-0577 • TEL: (800) 235-3421 • (215) 293-0415 • FAX: (215) 293-0498 • E-mail: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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