HPCE HEATING UNIT 500BAR INOX
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Instruction Manual HPCE HEATING UNIT 500BAR INOX

Short Manual Read and familiarize yourself with operation manual. Operator should wear appropriate protective clothing. Attention • Check power supply matches electrical data of machine. If voltage deviates by more that 10 %, there is a risk of damage due to overheating. • Unreel extension cables completiy. Cable length max. 50 m = 6 mm2, more than 50 m = 10 mm2. • Check water filter, if necessary exchange with original spare part. • Flush water mains and hose throughly prior to connecting hose to machine, use CLEAN water only. • Ensure sufficient water supply - minimum 2 bar, 20 l/min. •...

6. Electric Wiring Diagram Wilhelmsen w—^ Ships Service

Introduction Congratulations - you have purchased one of the most durable and reliable high pressure heating modules available on the market. Its balanced ratio of water flow and heating capacity perfectly meets all cleaning requirements. The high pressure heating modules conforms to all European safety regulations which is guaranteed by the CE symbol.  This manual to be made available to the operating personnel and to be read completely before start-up. We point out that we cannot be held responsible for any damage or malfunctions as a result of ignoring this manual. The machine described...

Safety Instructions The following instructions to be followed before, during and after work: This instruction manual to be read completely before initial start-up. If strictly followed, no danger should occur. This machine must only be run by qualified adult persons who are fully familiar with possible dangers. Relevant national safety rules to be followed. The machine is not suitable for unattended operation and must be operated according to specification. Protective clothing to be worn. The water jet emerging from the spray pistol has a dangerous cutting effect. Therefore the water jet...

cable. Plug, couplings to be watertight. A faulty current protection switch to be foreseen in electricity supply. Before opening the machine in case of malfunction or emergency, switch off by means of the ON/OFF switch and disconnect it from electric power source. Electric power can cause severe injuries or death. All symptoms of faulty electric components to be taken seriously and possible causes for accidents to be eliminated immediately. All repair work only to be carried out by qualified service personnel. Make sure that the machine cannot move. Take care for secure stand. During...

Configuration, Operation, Illustration Greasy dirt layers as well as thermo-plastic coatings can easily and quickly be removed with overheated water (> 100 °C). The HPCE Heating Unit modules are oil-heated heater systems which – once connected to a cold water high pressure cleaner – heats up the water which is flowing through to a value adjusted by means of a thermostat. This design concept allows to achieve an adjustable temperature increase to max. 120 °C, depending on the flow rate (l/min.) of the cold water high pressure cleaner. When using cold water high pressure cleaners with higher...

Super Heater 1 ON/OFF switch 2 Reset button 3 Thermostat 4 High pressure inlet -with firmly connected hp connection hose to hp cold water cleaner 5 High pressure outlet -for handtight connection of spray equipment of cold water hp cleaner 6 NATO fuel oil cannister 20 I 7 Tank lock 8 Fuel oil hoses 10 High voltage area-ignition electrodes, plugs, cables

Connecting Diagram for 1 Super Heater Wilhelmsen w—^ Ships Service

4. Start-up / Shut-down During indoor operation ensure proper ventilation and exhaust gas evacuation. During operation under exhaust gas chimneys rules and regulations to be considered. ATTENTION According to safety rules oil-heated high pressure cleaner/HPCE Heating Unit to be inspected within 4 weeks after delivery. Exhaust gas measurements to be taken and to be repeated yearly. Before Start-up Make sure that technical parameters of cold water high pressure cleaner connected to HPCE Heating Unit will never exceed the limits of the HPCE Heating Unit. Connect the high pressure cleaner...

Operation Switch on the high pressure cleaner according to operating instructions. Unlock and activate the spray pistol, vent the unit. Be aware of recoil/ensure stable foothold. Press HPCE Heating Unit ON/OFF switch (3) – control lamp (2) is illuminated. Adjust HPCE Heating Unit thermostat (3) to the required operating temperature. Never direct water stream onto persons, animals or electrical units. Never touch high voltage components, ignition electrodes, plugs/ cables during operation or emergency in case ON/OFF switch (1) is in position ON (control lamp illuminated). In case the burner...

Disconnect the unit from the electrical/water distribution network. After cooling down completely, dismantle the connection hose 2 m and the spray device. Reel up the high pressure hose properly. ATTENTION Unit and equipment to be stored in a dry, frost-protected area. Drain completely in case of extended shut-down periods. Unit to be protected against frost (see maintenance instructions), as otherwise severe damages may occur. The oil pump installed in the HPCE Heating Unit must never be operated without fuel oil, as otherwise proper lubrication is not guaranteed. In such a case HPCE...

Removal of Mineral Deposits In spite of constant load of the heating surface at a low level water heating results in a certain formation of mineral deposits (scaling) which should frequently be removed. Therefore, weekly dismantle the spray nozzle from the spray lance and operate the unit without nozzle. If the pressure on the pressure gauge exceeds 5 bar, carry out the following procedure: Fill the clean tank with 5 l anti-scalant (acid) and 5 l water. Relevant safety regulations to be considered. Dip the suction hose of the high pressure cleaner into the tank. Start the burner of the HPCE...

Frost Protection All water piping and units, so, consequently also your HPCE ATTENTION Heating Unit Heater to be protected against frost. The most effective frost protection is achieved by storing the unit in a continuous dry and frost-proof room, however not near air-shafts, open windows and the like. In case the unit is connected to an exhaust gas evacuator, disconnect it in case of frost, as otherwise it could be damaged. If no frost-proof room is available, strictly follow the instructions below: Connect high pressure unit to HPCE Heating Unit and HPCE Heating Unit to spray device (see...