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HPCE 520 INOX, 3 x 440V/60HZ

HPCE 520 INOX, 3 x 440V/60HZ
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HPCE 520 INOX, 3 x 440V/60HZ

Product catalog summary
Introduction
The HPC Extreme 330/520 is a durable high-pressure cleaner adhering to European safety standards. Users must thoroughly read the manual before use and have annual inspections by qualified personnel.
Safety Instructions
Only qualified adults should operate the machine, following national safety rules. Protective clothing is necessary, and the machine should not be left unattended. The water jet is hazardous and should not be aimed at people, animals, or electrical installations. Maximum pressure should not be exceeded, and only original equipment should be used to ensure safety and warranty.
Configuration and Operation
The machine includes a low-speed high-pressure pump driven by an electric motor, a pre-filter, and a low water cut-out to prevent cavitation. An unloader valve manages excess pressure, and a thermo valve prevents overheating. Accessories are available for extended functionality.
Detail Description
HPCExtreme 330: Includes a spray pistol, high-pressure hose, unloader valve, pressure gauge, and a double lance with pressure regulation.
HPCExtreme 520: Similar to the 330 but includes a single spray lance and a low water cut-out.
Start-up / Shut-down
Before starting, check the electricity supply, unit condition, and ensure a clean water supply. Monitor pressure and check for leaks or abnormal noises during operation. Stop the machine immediately in case of malfunctions.
Connections
Water supply must maintain a minimum pressure of 2 bar. Power supply should be correctly connected with appropriate cables. High-pressure hoses should be connected without tools.
Operation HPC Extreme 330
The machine includes an EMERGENCY STOP switch. Ensure the water source is open, the spray pistol is unlocked, and the EMERGENCY STOP is disengaged before starting. Pressure can be adjusted using the turning handle.
Maintenance and Care
Regular maintenance of the high-pressure pump and cartridge filter is necessary. Frost protection measures should be taken in cold environments.
Technical Data and Troubleshooting
Technical specifications and troubleshooting guidelines are provided for common issues. The EC Declaration of Conformity confirms compliance with safety standards.
Specifications and Procedures
Operational steps include opening the water source, bleeding the unit, and ensuring water flow pressure does not drop below 2 bar. Machines are equipped with an EMERGENCY STOP switch for safety.
After Work Procedures
After use, stop the machine using the EMERGENCY STOP, depressurize, and disconnect from water and power sources. Clean the high-pressure hose and store the machine in a dry, frost-protected area. Flush with fresh water if sea water was used.
Maintenance and Care
Regular maintenance is essential. The high-pressure pump requires an oil change after 50 operating hours and every 500 hours thereafter. Use only special pump oil OSP. Replace the cartridge filter as needed and take frost protection measures during storage and transport.
Technical Data
Detailed specifications include water flow rates, pressure settings, power supply requirements, and dimensions. HPC Extreme 330: 1320 l/h flow, 310 bar pressure. HPC Extreme 520: 1020 l/h flow, 500 bar pressure.
Troubleshooting
Addresses issues like the electric motor not starting, sudden stops, and pressure variations. Solutions include checking power supply connections, replacing fuses, and ensuring proper water supply.
Safety and Compliance
Use only original equipment and parts approved by the manufacturer to maintain warranty and safety standards. Repairs must be conducted by qualified personnel to ensure compliance with health and safety regulations.
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Catalog excerpts

HPCE 520 INOX, 3 x 440V/60HZ-1

To be read completely before initial start-up! Wilhelmsen w—^ Ships Service

 Open the catalog to page 1
HPCE 520 INOX, 3 x 440V/60HZ-3

Short Manual Read and familiarize yourself with operation manual. Operator should wear appropriate protective clothing. Before start-up Attention • Check power supply matches electrical data of machine. If voltage deviates by more that 10 %, there is a risk of damage due to overheating. • Unreel extension cables completly. Cable length max. 50 m = 6 mm2, more than 50 m = 10 mm2. • Check water filter, if necessary exchange with original spare part. • Flush water mains and hose throughly prior to connecting hose to machine, use CLEAN water only. • Ensure sufficient water supply - minimum 2 bar,...

 Open the catalog to page 3
HPCE 520 INOX, 3 x 440V/60HZ-4

1. Introduction 1.1 Preface Congratulations - you have purchased one of the most durable and reliable high pressure cleaners available on the market. Its balanced ratio of water flow and working pressure perfectly meets all cleaning requirements. The high pressure cleaner conforms to all European safety regulations which is guaranteed by the CE symbol. • This manual to be made available to the operating personnel and to be read completely before start-up. We point out that we cannot be held responsible for any damage or malfunctions as a result of ignoring this manual. • The machine described...

 Open the catalog to page 4
HPCE 520 INOX, 3 x 440V/60HZ-5

This symbol appears at all operating and safety instructions dealing with risks for personal entirety and life. This warning symbol appears in the operating manual at all operating safety instructions dealing with risks due to electric power. This symbol appears at all operating and safety instructions dealing with the fulfilment of rules, regulations and instructions for the proper operation and risk ofdestruction of the machine. This manual is subject to technical alteration. All rights reserved. Any use in other than legally authorised cases requires the manufacturer’s written approval.

 Open the catalog to page 5
HPCE 520 INOX, 3 x 440V/60HZ-6

Safety Instructions The following instructions to be followed before, during and after work: This instruction manual to be read completely before initial start-up. If strictly followed, no danger should occur. This machine must only be run by qualified adult persons who are fully familiar with possible dangers. Relevant national safety rules to be followed. The machine is not suitable for unattended operation and must be operated according to specification. Protective clothing to be worn. The water jet emerging from the spray pistol has a dangerous cutting effect. Therefore the water jet must...

 Open the catalog to page 6
HPCE 520 INOX, 3 x 440V/60HZ-7

Machine must not be started, if power cable, plug, switches, etc. are damaged or defective. Only extension cables designed according to IEC to be used. Extension cables on reels to be completely reeled off during operation in order to avoid overheating of the cable. Plug, couplings to be watertight. A faulty current protection switch to be foreseen in electricity supply. Before opening the machine in case of malfunction or emergency, switch off by means of the ON/OFF switch and disconnect it from electric power source. Electric power can cause severe injuries or death. All symptoms of faulty...

 Open the catalog to page 7
HPCE 520 INOX, 3 x 440V/60HZ-8

Configuration, Operation, Illustration The cold water machines of this series mainly comprise of a low speed high pressure inline plunger pump, which is directly flanged to and driven by a 100 % duty electric motor. The supply water is directed with the required minimum pressure via a prefilter to the high pressure pump which – in connection with the required spray nozzle – boosts it to the stated/adjusted working pressure. In order to protect the pump against cavitation due to poor water flow, a low water cut-out is arranged which stops the machine as soon as the flow pressure drops below 1...

 Open the catalog to page 8
HPCE 520 INOX, 3 x 440V/60HZ-9

4. Detail Description 4.1 HPCExtreme 330 Wilhelmsen Ships Service

 Open the catalog to page 9
HPCE 520 INOX, 3 x 440V/60HZ-10

Wilhelmsen Ships Service

 Open the catalog to page 10
HPCE 520 INOX, 3 x 440V/60HZ-11

5. Start-up / Shut-down 5.1 Before Start-up: Read and observe operation manual. Attention! In order to guarantee proper function and trouble-free operation, the following checks to be carried out before start-up: • Check electricity supply with electric data on type shield. If voltage deviates by more than 10 %, there is a risk of damage due to overheating. • General condition of the unit (connections, gaskets, etc.). • Power cables/connections (see p. 12). • High pressure hoses, hose pipes, whether damaged. • Air supply, cooling air grill must not be covered. • Correct oil level of high pressure...

 Open the catalog to page 11
HPCE 520 INOX, 3 x 440V/60HZ-12

5.2.1 Water Supply Connect water inlet (6) of the machine to water source with a clean hose (diameter see table below). Before connecting water supply hose, rinse it out thoroughly. In case of connection to the potable water distribution, observe DIN 1988 (for momentary connections use a backflow preventer with nonreturn function and ventilation). Water flow pressure must not drop below 2 bar while machine is running and spray pistol open (see green marking on pressure gauge (5a). 5.2.3 High Pressure Connection Attention! Connect high pressure hose to high pressure outlet (11) by means of ! the...

 Open the catalog to page 12
HPCE 520 INOX, 3 x 440V/60HZ-13

5.3 Operation HPC Extreme 330 A This machine is equipped with an EMERGENCY STOP switch. In case of emergency push EMERGENCY STOP (2a). Before starting the machine EMERGENCY STOP switch (2a) to be unlocked by slightly turning it clockwise. • Open water source fully. • Unlock/release spray pistol, bleed unit. • Unlock EMERGENCY STOP (2a) by slightly turning it clockwise. • Push switch ON (2). Be aware of torque and recoil. • Carry out cleaning task. HPCE 330 only Pressure Regulation Pressure can continuously be adjusted as required by opening the turning handle of the double lance. Counter-clockwise: pressure...

 Open the catalog to page 13
HPCE 520 INOX, 3 x 440V/60HZ-14

5.3.1 After Work • Push EMERGENCY STOP (2a), machine stops. • De-pressurize spray pistol by shortly opening and closing. • Lock spray pistol. • Disconnect machine from water and power source. • If the machine has been run with sea water, thoroughly flush with sweet water after use, in order to avoid corrosion. The unit must never be stored with sea water residues inside. • Thoroughly clean high pressure hose. In case of damage (cuts, abrasions, kinks, etc.) replace high pressure hose for safety reasons. • Only original high pressure hoses to be used. Otherwise CE Declaration of Conformity and...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.