TM1 & TM2

TM1 & TM2
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TM1 & TM2

Product catalog summary
Cautions
This section stresses the importance of adhering to safety precautions before operating the pump. Key points include inspecting the pump for damage, ensuring proper grounding to prevent static sparking, verifying material compatibility with the process fluid, and avoiding running the pump dry. Proper start-up and shutdown procedures are also emphasized to prevent damage.
Wilden Pump Designation System
This section details the coding system for pump models, covering motor voltage, pump size, casing material, bearing type, and impeller diameter. Special configurations may require custom orders.
How It Works
The operation of centrifugal and magnetic drive pumps is explained, highlighting the use of centrifugal force for fluid movement and the magnetic field's role in eliminating the need for a direct drive mechanism.
Dimensional Drawings
Detailed dimensional drawings for various pump models are provided, with measurements in both metric and standard units.
Performance
Performance curves illustrate flow rates and pressures at different power levels and frequencies, based on pumping water at sea level with a specific gravity of 1.0.
Installation, Operation & Troubleshooting
Guidelines for proper installation and operation are provided, along with troubleshooting tips for common issues.
Disassembly / Reassembly
Instructions for safely disassembling and reassembling the pump are included, emphasizing the use of factory-approved spare parts.
Exploded View & Parts Listing
Exploded views and parts listings for different pump models are provided to aid in maintenance and repair tasks.
Temperature Limits and Operating Conditions
Temperature limits for different materials and maximum operating pressures at various temperatures are specified. Operating below minimum flow rates is cautioned against to avoid damage.
Key Warnings and Recommendations
Regular inspection of the pump, ensuring fluid compatibility, and avoiding the use of damaged components are advised. Proper start-up and shutdown procedures are crucial for maintaining pump performance and longevity.
Specifications
Specifications for various Wilden pump models are provided, including dimensions, weight, fluid inlet and discharge sizes, and rated points. For instance, the 0.18 kW (1/4 HP) model has dimensions of 203 mm height, 130 mm width, and 367 mm length, with a rated point of 60.0 lpm at 0.74 bar.
Performance
Performance curves are based on pumping water at sea level with a specific gravity of 1.0 and ambient temperature of 20°C. Impeller diameter affects performance.
Installation Recommendations
Proper installation is crucial for optimal pump performance, focusing on accessibility, electrical supply, pump inlet and discharge, and piping. Airtight fittings are essential to prevent cavitation.
Operation and Maintenance
Pump discharge rate can be controlled by modifying the impeller or motor RPMs. Regular maintenance and inspections are recommended to prevent unscheduled downtime, with records of repairs and replacements kept for future reference.
Troubleshooting
Troubleshooting steps for common issues such as motor not rotating, no fluid movement, fluid leakage, and incorrect flow rates are provided, including checks for power supply, debris, alignment, and system conditions.
Disassembly Instructions
Detailed steps for pump disassembly are provided, including required tools and safety precautions. The process involves marking components for reassembly, removing bolts, and inspecting parts for wear.
Exploded View and Parts Listing
An exploded view of the pump is included, along with a parts list detailing components such as the bracket, motor, impeller, and o-rings.
Warranty Information
Wilden Pump and Engineering, LLC offers a warranty for their pumps, accessories, and parts, guaranteeing them to be free from defects in material and workmanship for five years from installation or six years from manufacture. The warranty excludes failures due to normal wear, misapplication, or abuse. The company limits its responsibility to the replacement or repair of defective items. Prior approval is required for warranty returns, and items must be shipped with a Return Goods Tag and freight prepaid.
Customer Information and Feedback
A form is included for customers to provide information about their purchase, including company details, pump types in use, and media being pumped. Customers are encouraged to fax this information to Wilden to validate the warranty.
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Catalog excerpts

TM1 & TM2-1

Engineering Operation & Maintenance Enhance your process

 Open the catalog to page 1
TM1 & TM2-3

TEMPERATURE LIMITS CAUTION: Mag-drive pumps are generally intended for use with fl uids with little or no particulate in the process. Excessive or large particulates in the process media will adversely affect pump performance and service life. For process media with more than 5% by volume particulates or with solids larger than 50׵ (microns), it is recommended that you use a Wilden air-operated double-diaphragm pump. For process media with 5% or less by volume particulates and with solids smaller than 50, it is recommended that you use the Sintered SiC bearing option in the Wilden pump. However,...

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TM1 & TM2-4

CONT. CAUTION: Periodically inspect the interior of the pump for damage or wear, especially when the pump is being used with a fl uid near its freezing point. In some cases the fl uid may crystallize even when the pump is only shut down for a short period. Use of an automatic drain system or heat tracing may be used to counter this process. CAUTION: The process fl uid and cleaning fl uids must be chemically compatible with all wetted components. See Chemical Compatibility Guide (E4) for details. CAUTION: Never disconnect any fl uid process lines that may contain pressurized fl uid. Be sure to...

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TM1 & TM2-5

CASING MATERIAL P = GLASS-FILLED POLYPROPYLENE- BLACK F = PVDF - BLACK MOTOR VOLTAGEMAG-DRIVE PUMPIMPELLER DIAMETERO-RINGS/GASKETSBEARING PUMP SIZECASING MATERIALSPECIALTYCODE > (if applicable) BEARING C = CARBON R = RULON MOTOR VOLTAGE > AA = 110/220V - 1 PHASE - 60 HZ - TEFCAB = 110/220V - 1 PHASE - 50 HZ - TEFCBA = 220/380V - 3 PHASE - 60 HZ - TEFC PUMP SIZE 1CE = 13 mm (1/2) Inlet and Discharge, 0.065 kW (1/12 HP), IEC Frame 56 B34 Flange 2FE = 25 mm (1Ԕ) Inlet and Discharge, 0.18 kW (1/4 HP), IEC Frame 63 B12 Flange2GE = 25 mm (1) Inlet and Discharge, 0.25 kW (1/3 HP), IEC Frame 63 B14 Flange...

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TM1 & TM2-15

WIL-15020-E-01 13 WILDEN PUMP & ENGINEERING, LLC >

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TM1 & TM2-17

Motor will not rotate when system is turned on. 1. Ensure that motor is connected to power supply and that supply switch is installed properly.2. Inspect motor to ensure that is it is operating condition and does not require service.3. Ensure that the power lines have been properly connected for the supply voltage and Hz.4. Ensure that no debris is lodged within the motor assembly. Flow rate is ABOVE the specifi ed fl ow for the application. 1. Confi rm the system total dynamic head conditions have not changed from the specifi ed values.2. Confi rm the process fl uid is the same temperature,...

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TM1 & TM2-18

CAUTION: Before any service is performed on a Wilden pump, all electrical lines must be disconnected and all process fl uid drained from the pump. DO NOT open the pump connections if process fl uid pressure remains inside the pump. Use the liquid end drain plug to drain remaining fl uid from the impeller chamber. Metric open-end wrench setՕ Adjustable wrench Strap wrench or soft jaw viseՕ Medium fl at head screwdriver Metric hex wrench set NOTE: The model shown in this example represents all fi ve sizes of Wilden mag-drive pumps. Step 1 Step 2 Step 3 Before disassembly, mark motor, mounting bracket...

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TM1 & TM2-19

Step 6 Remove the rear casing of the liquid end from the mounting bracket. Inspect for wear inside and out, as this may be a sign of misalignment of the impeller or outer magnet. Step 5 Step 4 Carefully remove the impeller/magnet assembly. Use caution not to pinch fi ngers as the impeller will show resistance being removed due to the magnetic fi eld of the outer magnet. Remove and inspect outer casing o-ring for damage or wear. Replace as necessary. Step 9 Using a metric socket and socket extension, remove the mounting bracket fasteners by turning counterclockwise. Step 8 Once the set screw is...

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TM1 & TM2-20

Step 11 Step 10 Carfully remove the pump shaft from the front shaft support. DO NOT twist or fl ex the shaft to assist the removal. Pull vertically to free the shaft from the front support. Carfully remove the mounting bracket from the motor, exposing the shaft. > WILDEN PUMP & ENGINEERING, LLC 18 WIL-15020-E-01 size="-2">

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.