Engineering Operation & Maintenance Sanifl o > Series > Refine your process Drum Unloader System WIL-12071-E-01 size="-5">

A. Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16B. Hose Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 >

CAUTION: Moving - When moving the DUS unit, be sure that the pump and ram are in the down position. WARNING: It is important to follow the assembly instructions provided when building the Sanifl o DUS unit. Altering the steps or changing the process may result in operation issues including improper rise and fall of the follower plate assembly. CAUTION: Before operating Sanifl oٙ DUS unit, attach drum retention hooks to secure drum during operation. Failure to do so will result in drum being moved and/or lifted when ram assembly is moved upward. The drum retention device chain should be tight...

MODEL DRUM SIZEGASKET MATERIALPUMP SIZE / TYPEFRAME MATERIALFOLLOW PLATE MATERIALCYLINDER MATERIALBASE TYPE SPECIALTY CODE > (if applicable) GASKET MATERIAL B = BASE PLATE MOUNTED FB = SANITARY BUNA-N MODEL BASE TYPE DUS = DRUM UNLOADER SYSTEM CYLINDER MATERIAL DRUM SIZE S = STAINLESS STEEL K = 508 mm 584 mm (20.0֔ 23.0֔) PUMP SIZE / TYPE FOLLOW PLATE MATERIAL FD = 38mm (1-1/2) FDA > 1,2 S = STAINLESS STEEL HS = 51mm (2Ԕ) SANIFLO HS > 1,2 FRAME MATERIAL S = STAINLESS STEEL > NOTE:1. Refer to recommended pump list for pumps and specialty codes for use with the Saniflo DUS2. All recommended pumps...

Uneven ram cylinder movement. Excessive drum contents leaking past gaskets. 1. Ensure that the ram cylinder down pressure is not excessive. Generally, no more than 1.0 bar (15 psig) is required to move the ram cylinders in the downward direction.2. Check to determine whether or not the ram cylinder air hoses are connected properly. Refer to airline schematic if the ram cylinder air hoses are not connected properly, the ram cylinders will fi ll unevenly, causing the ram cylinder movement to be inconsistent.3. Check for cylinder mis-alignment that could be causing binding. If so, determine if cylinders...

NOTE: It is also recommended that an appropriate anti-seize is used on all stainless steel fasteners during assembly.Although some air fi ttings may come with a pipe sealant already applied, it is recommended that a pipe sealant be used with all additional air fi ttings during assembly.It is important to follow the assembly instructions provided when building the Sanifl o DUS unit. Altering the steps or changing the process may result in operation issues including improper rise and fall of the follower plate assembly. ٕ 10 mm Wrench Adjustable Wrench Step 3 Step 1 Step 2 Using the supplied tubing,...

Step 5: Step 4: If using a Wilden Hygienic Series pump, you may order it minus the inlet manifold and stand. All Wilden FDA pumps will require the removal of the inlet manifold at this time. Step 6: Make the remaining 4 connections as shown. Ensuring you have the correct pump for the ram plate is essential. The Sanifl o FDA and Sanifl oٙ HS EHEDG pumps use different ram plates. After verifying the correct ram plate, move the ram plate to the full down position. Note: You must read all cautions, and operating instructions before doing this. NOTE: The labels on the control panel are color coded...

Step 11: Install the ram plate vent assembly onto the ram vent port behind the pump. Use the provided clamp band and gasket. Connect to the control box using the supplied green tubing. Step 10: Step 12 Install the air inlet reducer bushing and fi tting to the air inlet of the pump. Connect the air to pumpӔ connection from the control box to the air inlet of the pump with the supplied tubing. Install the two (2) pieces of the main wiper seal assembly onto the bolts of the follower plate. NOTE: This seal should be approximately 1/2" - 1" larger in diameter than your drum. Step 15 In order to set...

Step 18 Thread discharge hose through support loop on the bottom of the ram support bar. Step 17 Install user supplied discharge hose on the pump using the necessary reducer, clamp band and o-rings. NOTE: A 64mm (2-1/2") or 76mm (3") Hose is suggested for best performance. (Reducer not included) Step 16 NOTE: Repeat steps 33 and 34 for a new drum size or if the guides are inadvertently moved. Now that the drum is centered on the follower plate, adjust the alignment guides to match the drum size. > WILDEN PUMP & ENGINEERING, LLC 8 WIL-12071-E-01 size="-2">

CAUTION: Always read and familiarize yourself with these operation instructions prior to using the Sanifl o DUS system. Improper use or misapplication could result in bodily injury or death. ٕ Safety Glasses Protective Clothing Օ Safety Shoesv or Boots Gloves Step 1 Step 2 Step 3 Before initial use, or after cleaning and reassembly, always inspect all liquid and air connections. Also, ensure that all frame and pneumatic cylinder connections are tight. Install discharge hose to discharge of pump. A 64 mm (2-1/2Ք) or 76 mm (3) hose is suggested for best performance. Check pump inlet air supply...

Step 5 Step 4 Step 6 Move drum into position under ram assembly, ensuring that the drum guides on the bottom of the frame stop the drum directly centered under the plate. > Check to ensure the proper gasket set is installed for the drum being unloaded. Remove the drum lid to expose product being pumped and hook drum retainer hooks over upper edge of the drum. If a plastic drum liner is used, the liner should be draped over the drum lip and then held down with same clamp that is used to hold the drum lid. Tighten drum retainer hooks to secure the drum in the down position during operation. When...

Step 10 Step 11 Step 12 To move the ram plate down onto the product surface, pull the red lever to the down position. This will take several seconds as the pneumatic cylinders come up to operating pressure. Ideally, the pressure should be set so that the ram plate stops automatically when coming into contact with product surface. Check RAM UP air supply and ensure that regulator is set fornormal operation (ram lifting speed). Ideally, the pressure should be set so that the ram plate will slowly move upward and out of the drum. Never exceed 5.5 bar (80 psig). The pump can be started after the...