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PX810 - 51 mm (2") Advanced Metal Pump

PX810 - 51 mm (2") Advanced Metal Pump
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PX810 - 51 mm (2") Advanced Metal Pump

Product catalog summary
Cautions: This section outlines safety precautions for operating Wilden Advanced™ Series Metal Pumps. Key points include avoiding compressed air application to the exhaust port, not over-lubricating the air supply, adhering to specified temperature limits for materials like Neoprene, Buna-N, and Viton®, and not exceeding an air supply pressure of 8.6 bar (125 psig). Chemical compatibility with pump components is also emphasized.
Wilden Pump Designation System: Explains the system for identifying pump components and materials, including codes for model, valve seat, flap valves, diaphragms, and air valve. The XPX810 model is highlighted as a 51 mm (2”) pump with a maximum flow rate of 628 lpm (166 gpm).
How It Works: Details the operation of the pump and air distribution system, using an air-operated, positive displacement mechanism with diaphragms. The Pro-Flo® air distribution system is noted for its efficiency and flexibility.
Dimensional Drawings: Provides measurements of the PX810 pump in metric and standard units, essential for installation and integration.
Performance: Discusses the Pro-Flo X™ air distribution system and its Efficiency Management System (EMS), allowing operators to adjust flow and efficiency. Instructions on using performance curves to determine flow rate and air consumption are included.
Suggested Installation, Operation & Troubleshooting: Offers guidelines for proper installation and operation, along with troubleshooting tips for common issues.
Disassembly / Reassembly: Provides step-by-step instructions for disassembling and reassembling the pump, including guidance for the air valve and center section.
Exploded View & Parts Listing: Contains diagrams and parts lists for the PX810 Metal pump, aiding in maintenance and part replacement.
Elastomer Options: Lists available elastomer materials for the pump, with specific temperature and chemical compatibility considerations.
Flow Rate and Air Consumption: Details the procedure for determining flow rate and air consumption using the EMS curve. An example shows a flow rate of 38.6 lpm (10.2 gpm) at setting 4, with an air consumption of 24 Nm3/h (14 scfm). The flow X Factor is calculated as 0.49, resulting in an EMS setting of 1.8.
Air Consumption Calculation: Describes calculating air consumption at a specific EMS setting, using an air X Factor of 0.40, resulting in an air consumption of 5.6 SCFM.
Installation Recommendations: Emphasizes proper installation for optimal performance, including adequate suction pipe size, non-collapsible hoses, airtight fittings, and sufficient air supply. Air filters and proper piping alignment are recommended.
Operational Guidelines: The PX810 pump is pre-lubricated and does not require additional lubrication. The discharge rate can be controlled by adjusting air supply volume and pressure. The pump can handle a "deadhead" situation without damage.
Safety and Maintenance: Advises on safety measures, such as installing a shut-off valve in the air supply line. Regular maintenance and inspections are recommended.
Maintenance and Inspections: Maintenance schedules vary based on application specifics. Regular inspections prevent unscheduled downtime.
Records: Keeping detailed records of repairs and replacements helps predict and prevent future maintenance issues.
Troubleshooting: Provides solutions for common issues like slow operation, lack of product flow, air valve freezing, air bubbles in discharge, and product coming out of the air exhaust.
Disassembly Instructions: Includes step-by-step instructions for disassembling the pump, with required tools and safety precautions.
Reassembly Tips: Reassembly should follow the reverse order of disassembly, with tips on lubrication and alignment.
Shaft Seal Installation: Instructions for installing new seals include cleaning, using pliers, and applying grease.
Torque Specifications: Provides maximum torque values for components to ensure proper assembly.
Exploded View and Parts Listing: Includes diagrams and parts lists for component identification and replacement.
Specifications and Components: Lists components and specifications for the pump system, identifying primary wear parts.
Material Options: Provides material options for pump parts, with part numbers for materials like Neoprene and Buna-N.
Warranty Information: Wilden Pump and Engineering, LLC offers a warranty covering defects for five years from installation or six years from manufacture, excluding failures due to normal wear, misapplication, or abuse.
Product Features and Benefits: Highlights benefits of Wilden pumps, including simplicity, reliability, and advanced design, with features like leak-free operation and suitability for sanitary applications.
Process Improvement: Wilden pumps enhance processes through electronic control, pulsation dampening, and system solutions, aiming to maximize efficiency and minimize costs.
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Catalog excerpts

PX810 - 51 mm (2") Advanced Metal Pump-1

PX810 Advanced™ Series METAL Pumps Engineering Operation & Maintenance Advance your process

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PX810 - 51 mm (2") Advanced Metal Pump-2

SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM SECTION 3 HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM SECTION 4 DIMENSIONAL DRAWING SECTION 5 PERFORMANCE PX810 Performance Curves Operating Principal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 How to Use this EMS Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Performance Curves Rubber-Fitted . . . . . . . . . . . . ....

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PX810 - 51 mm (2") Advanced Metal Pump-3

Section 1 CAUTIONS—READ FIRST! CAUTION: Do not apply compressed air to the exhaust port — pump will not function. CAUTION: Do not exceed 82°C (180°F) air inlet temperature for Pro-Flo X™ models. CAUTION: Do not over-lubricate air supply — excess lubrication will reduce pump performance. Pump is pre-lubed. CAUTION: Pumps should be thoroughly ushed before installing into process lines. FDA and USDA approved pumps should be cleaned and/ or sanitized before being used. TEMPERATURE LIMITS: Neoprene –17.7°C to 93.3°C 0°F to 200°F Buna-N –12.2°C to 82.2°C 10°F to 180°F EPDM –51.1°C to 137.8°C –60°F...

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PX810 - 51 mm (2") Advanced Metal Pump-4

51 mm (2”) Pump Maximum Flow Rate: 628 lpm (166 gpm) XPX810 / XXXXX / X XX / XX / X XX / XXXX GASKETS VALVE SEAT FLAP VALVES DIAPHRAGMS AIR VALVE CENTER BLOCK AIR CHAMBERS OUTER PISTONS WETTED PARTS SPECIALTY CODE (if applicable) MATERIAL CODES MODEL XPX810 = 51 mm (2”) ADVANCED™ TOP INLET/BOTTOM DISCHARGE ATEX VALVE SEAT M = MILD STEEL AIR VALVE A = ALUMINUM R = ANODIZED ALUMINUM WETTED PARTS AND OUTER PISTON AM = ALUMINUM / MILD STEEL WM = DUCTILE IRON / MILD STEEL CENTER BLOCK A = ALUMINUM GASKETS BN = BUNA-N (red dot) NE = NEOPRENE (green dot) DIAPHRAGMS BNS = BUNA-N (red dot) NES = NEOPRENE...

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PX810 - 51 mm (2") Advanced Metal Pump-5

The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. Right Stroke FIGURE 1 The air valve directs pressurized air to the back side of diaphragm A. The compressed air is applied directly to the liquid column separated by elastomeric diaphragms. The diaphragm acts as a separation membrane between the compressed air and liquid, balancing the load and removing mechanical stress from the diaphragm. The compressed air moves...

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PX810 - 51 mm (2") Advanced Metal Pump-6

Section 4 DIMENSIONAL DRAWINGS P X810 ADVA N C E D ™ ME TA L DIMENSIONS ITEM WILDEN PUMP & ENGINEERING, LLC STANDARD (inch)

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PX810 - 51 mm (2") Advanced Metal Pump-8

Pro-Flo XTM Operating Principal The Pro-Flo X™ air distribution system with the control dial, the operator can select the optimal revolutionary Efciency Management System (EMS) balance of ow and efciency that best meets the offers exibility never before seen in the world of application needs. Pro-Flo X™ provides higher performance, lower industry standards. $ Turning the dial changes the relationship between air inlet and exhaust porting. Each dial setting represents an entirely different ow curve WILDEN PUMP & ENGINEERING, LLC Pro-Flo X™ pumps are shipped from the factory on setting 4, which...

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PX810 - 51 mm (2") Advanced Metal Pump-9

SETTING 4 PERFORMANCE CURVE FEET PSIG Water Dischlrge Flew Rates Example data point: flow multiplier This is an example showing how to determine flow rate and air consumption for your Pro-Flo X™ pump using the Efficien- cy Management System (EMS) curve and the performance curve. For this example we will be using 4.1 bar (60 psig) inlet air pressure and 2.8 bar (40 psig) discharge pressure and EMS Step 1: Identifying performance at setting 4. Locate the curve that represents the flow rate of the pump with 4.1 bar (60 psig) air inlet pressure. Mark the point where this curve crosses the horizontal...

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PX810 - 51 mm (2") Advanced Metal Pump-10

Example 2.1 SETTING 4 PERFORMANCE CURVE Example data point = This is an example showing how to determine the inlet air pressure and the EMS setting for your Pro-Flo X™ pump to optimize the pump for a specic application. For this example we will be using an application requirement of 18.9 lpm (5 gpm) ow rate against 2.8 bar (40 psig) discharge pressure. This example will illustrate how to calculate the air consumption that could be expected at this operational point. In our example it is 38.6 lpm (10.2 gpm). This is the setting 4 ow rate. Observe the location of the performance point relative...

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PX810 - 51 mm (2") Advanced Metal Pump-11

Example 2.2 SETTING 4 PERFORMANCE CURVE Example data point = Example data point = Determine air consumption at a specific EMS setting. Step 2: Determine air consumption. Multiply your setting 4 air consumption (14 scfm) value by the air X Factor obtained above (0.40) to determine your actual air consumption. Step 1: Determine air X Factor. In order to determine the air X Factor, identify the two air EMS setting curves closest to the EMS setting established in example 2.1 (in this case, the point lies between the air curves for EMS setting 1 and 2). The point representing your EMS setting (1.8)...

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PX810 - 51 mm (2") Advanced Metal Pump-12

WILDEN PUMP & ENGINEERING, LLC Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2.1 bar (30 psig)head pressure. Height . . . . . . . . . . . . . . . . . . . . . . . . . . 508 mm (20.0”) Width. . . . . . . . . . . . . . . . . . . . . . . . . . . 554 mm (21.8”) Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . 343 mm (13.5”) Ship Weight . . . . . . . . . . . . . Aluminum 37 kg (81 lbs) Ductile Iron 57 kg (125 lbs) Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) Inlet . . . . . . . . . . . . . . . . . . . . . . . . . ....

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PX810 - 51 mm (2") Advanced Metal Pump-13

SUCTION LIFT CURVES SUCTION LIFT CAPABILITY Traditional Rubber Diaphragms Suction lift curves are calibrated for pumps operating at 305 m (1,000') above sea level. This chart is meant to be a guide only. There are many variables which can affect your pump's operating characteristics. The number of intake and discharge elbows, viscosity of pumping fluid, elevation (atmospheric pressure) and pipe friction loss all affect the amount of suction lift your pump will attain. WILDEN PUMP & ENGINEERING, LLC

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.