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P800/PX800 Advanced? Series

P800/PX800 Advanced? Series
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P800/PX800 Advanced? Series

Product catalog summary
Cautions: This section emphasizes critical safety precautions for operating Wilden P800/PX800 pumps, such as avoiding compressed air application to the exhaust port, ensuring proper grounding to prevent static sparking, and adhering to temperature limits for various materials. It highlights the importance of chemical compatibility and proper maintenance procedures for safe operation.
Wilden Pump Designation System: This section explains the coding system for different models and configurations of Wilden pumps, detailing material codes for wetted parts, air chambers, center blocks, air valves, diaphragms, valve balls, and valve seats.
How It Works: Describes the operation of the Wilden diaphragm pump, focusing on its air-operated, positive displacement mechanism, the flow pattern during the pump's initial stroke, and the air distribution system's function, including the air valve spool and pilot spool.
Dimensional Drawings: Provides detailed dimensional drawings for P800 and PX800 models in aluminum and stainless steel configurations, with measurements in both metric and standard units.
Performance: Details performance characteristics for various configurations of P800 and PX800 pumps, including rubber-fitted, TPE-fitted, and PTFE-fitted models. Performance curves and suction-lift curves illustrate operational capabilities.
Suggested Installation, Operation & Troubleshooting: Offers guidelines for installation, operation, and troubleshooting to ensure optimal performance and longevity of the pumps.
Assembly / Disassembly: Provides instructions for proper assembly and disassembly of the pumps, including torque specifications and alignment tips.
Exploded View & Parts Listing: Includes exploded views and parts listings for various configurations of P800 and PX800 pumps, detailing components for aluminum and stainless steel models.
Elastomer Options: Lists temperature limits and material options for elastomers used in the pumps, such as Viton®, Teflon®, and EPDM, ensuring users select appropriate materials for their specific applications.
Specifications: The document provides technical specifications, performance data, and operational guidelines for the PX800 series pumps by Wilden Pump & Engineering, LLC. It includes dimensional drawings, performance characteristics, and instructions on using the Efficiency Management System (EMS) for optimal pump operation.
Efficiency Management System (EMS): The Pro-Flo X™ air distribution system allows for adjustable flow and efficiency settings via an integrated control dial. EMS settings adjust the relationship between air inlet and exhaust porting, affecting flow rate and air consumption.
Operational Guidelines: For specific applications, determine the optimal EMS setting and air pressure to achieve desired flow rates and minimize air consumption. Example scenarios illustrate how to calculate air consumption and adjust EMS settings for specific operational requirements.
Installation and Safety Recommendations: Emphasizes the importance of a properly functioning shut-off valve in the air supply line to ensure safety during emergencies. The valve should be accessible and located at a safe distance from the pump.
Operation and Maintenance: The P800 and PX800 pumps are pre-lubricated and do not require additional lubrication. The discharge rate can be controlled by adjusting air supply volume and pressure. Regular inspections are recommended to prevent unscheduled downtime, and records of repairs should be maintained for future reference.
Troubleshooting: Common issues include the pump not running, running slowly, or producing little output. Solutions involve checking air pressure, inspecting for obstructions, and ensuring compatibility of materials with pump elastomers. Specific steps are provided for addressing air valve freezing and air bubbles in discharge.
Disassembly Instructions: Detailed steps are provided for disassembling the pump, including tools required and safety precautions. The process involves removing various components such as the discharge manifold, valve balls, and diaphragms, with inspections for wear and damage.
Air Valve and Center Section Disassembly: Instructions for disassembling the air valve and center section include removing the air valve spool and inspecting seals. Caution is advised to prevent damage to components during handling.
Reassembly Tips: Provides guidance on reassembling the pump, emphasizing the importance of lubrication and proper alignment of components. Torque specifications for various parts are listed to ensure correct assembly.
Shaft Seal Installation: Instructions for installing new shaft seals include using specific tools and techniques to prevent damage. The process involves reshaping the seal for proper fit and lubrication of the shaft.
Conclusion: This technical document serves as a comprehensive guide for the assembly, maintenance, and repair of P800 and PX800 pump models. It provides detailed part listings and visual aids to ensure proper understanding and handling of the pump components.
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Catalog excerpts

P800/PX800 Advanced? Series-1

Engineering Operation & Maintenance Advanced™ Series Metal Pumps

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P800/PX800 Advanced? Series-2

TA BL E OF CON T EN T S SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SECTION 3 HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM SECTION 4 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SECTION 5 PERFORMANCE A. P800 Performance Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 TPE-Fitted...

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P800/PX800 Advanced? Series-3

Section 1 CAUTIONS—READ FIRST! CAUTION: Do not apply compressed air to the exhaust port — pump will not function. CAUTION: The process uid and cleaning uids must be chemically compatible with all wetted pump components. Consult Chemical Resistance Guide (E4). CAUTION: Do not, under any circumstance loosen the set screw located at the adjuster dial of the Pro-Flo X™ pump. If the set screw is loose when the pump is pressurized, it could eject and cause injury to anyone in the area. . CAUTION: Do not exceed 82°C (180°F) air inlet temperature for Pro-Flo X™ models. CAUTION: Pumps should be thoroughly...

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P800/PX800 Advanced? Series-4

Section 2 W IL DEN PUMP DESIGN AT ION SYS T EM 51 mm (2") Pump Maximum Flow Rate: 674 lpm (178 gpm) O-RINGS VALVE SEAT VALVE BALLS DIAPHRAGMS AIR VALVE CENTER BLOCK AIR CHAMBERS WETTED PARTS & OUTER PISTON SPECIALTY CODE (if applicable) MATERIAL CODES MODEL P800 = PRO-FLO ® PX800 = PRO-FLO X™ XPX800 = PRO-FLO X™ ATEX DIAPHRAGMS XBS = CONDUCTIVE BUNA-N (Two Red Dots) BNS = BUNA-N (Red Dot) FSS = SANIFLEX™ [Hytrel® (Cream)] EPS = EPDM (Blue Dot) NES = NEOPRENE (Green Dot) PUS = POLYURETHANE (Clear) TEU = PTFE W/EPDM BACK-UP (White) TNU = PTFE W/NEOPRENE BACK-UP (White) TSU = PTFE W/SANIFLEX™ BACK-UP...

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P800/PX800 Advanced? Series-5

Section 3 HOW IT WORKS—PUMP The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show ow pattern through the pump upon its initial stroke. It is assumed the pump has no uid in it prior to its initial stroke. FIGURE 1 The air valve directs pressurized air to the back side of diaphragm A. The compressed air is applied directly to the liquid column separated by elastomeric diaphragms. The diaphragm acts as a separation membrane between the compressed air and liquid, balancing the load and removing mechanical stress from the diaphragm. The compressed...

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P800/PX800 Advanced? Series-6

Section 4 DIMENSIONAL DR AWINGS DIMENSIONS STANDARD (inch) DIMENSIONS ITEM STANDARD (inch) WILDEN PUMP & ENGINEERING, LLC

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P800/PX800 Advanced? Series-7

DIMENSIONAL DRAWINGS LIQUID INLET FLANGE DETAIL ANSI/DIN COMBO FLANGE (ALUM. ONLY) WILDEN PUMP & ENGINEERING, LLC

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P800/PX800 Advanced? Series-8

DIMENSIONAL DRAWINGS LIQUID DISCHARGE LIQUID INLET WILDEN PUMP & ENGINEERING, LLC

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P800/PX800 Advanced? Series-9

'Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2.1 bar (30 psig) head pressure. against a discharge head of 2.7 bar (40 psig) requires 4.1 bar (60 psig) and 92 Caution: Do not exceed 8.6 bar (125 psig) Water Discharge Flow Rates Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps should be specified so that daily operation parameters will fall in the center of the pump's performance curve. WILDEN PUMP & ENGINEERING, LLC

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P800/PX800 Advanced? Series-10

PROGRESSIVE PUMP TECHNOLOGY REDUCED STROKE PTFE-FITTED 'Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2.1 bar (30 psig) head pressure. against a discharge pressure head of 2.1 bar (30 psig) requires 4.1 bar (60 psig) Caution: Do not exceed 8.6 bar (125 psig) Water Discharge Flow Rates Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps should be specified so that daily operation parameters will fall in the center of the pump's performance curve. WILDEN PUMP & ENGINEERING, LLC

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P800/PX800 Advanced? Series-11

PROGRESSIVE PUMP TECHNOLOGY 'Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2.1 bar (30 psig) head pressure. against a discharge pressure head of 2.1 bar (30 psig) requires 4.1 bar (60 psig) Caution: Do not exceed 8.6 bar (125 psig) Water Discharge Flow Rates Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps should be specified so that daily operation parameters will fall in the center of the pump's performance curve. PROGRESSIVE PUMP TECHNOLOGY SUCTION-LIFT CURVES SUCTION-LIFT CAPABILITY Suction-lift...

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P800/PX800 Advanced? Series-12

WILDEN PUMP & ENGINEERING, LLC

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P800/PX800 Advanced? Series-14

Pro-Flo XTM Operating Principle The Pro-Flo X™ air distribution system with the control dial, the operator can select the optimal revolutionary Efciency Management System (EMS) balance of ow and efciency that best meets the offers exibility never before seen in the world of application needs. Pro-Flo X™ provides higher performance, lower industry standards. $ Turning the dial changes the relationship between air inlet and exhaust porting. Each dial setting represents an entirely different ow curve. WILDEN PUMP & ENGINEERING, LLC Pro-Flo X™ pumps are shipped from the factory on setting 4, which...

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P800/PX800 Advanced? Series-15

Example 1 SETTING 4 PERFORMANCE CURVE Example data point = Example data point = This is an example showing how to determine ow rate and air consumption for your Pro-Flo X™ pump using the Efciency Management System (EMS) curve and the performance curve. For this example we will be using 4.1 bar (60 psig) inlet air pressure and 2.8 bar (40 psig) discharge pressure and EMS setting 2. Figure 2 ow multiplier air multiplier curve, draw vertical lines downward until reaching the bottom scale on the chart. This identies the ow X Factor (in this case, 0.58) and air X Factor (in this case, 0.48). Step...

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P800/PX800 Advanced? Series-16

Example 2.1 SETTING 4 PERFORMANCE CURVE Example data point = This is an example showing how to determine the inlet air pressure and the EMS setting for your Pro-Flo X™ pump to optimize the pump for a specic application. For this example we will be using an application requirement of 18.9 lpm (5 gpm) ow rate against 2.8 bar (40 psig) discharge pressure. This example will illustrate how to calculate the air consumption that could be expected at this operational point. In our example it is 38.6 lpm (10.2 gpm). This is the setting 4 ow rate. Observe the location of the performance point relative...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.