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P200-PX200-ADV-MTL-EOM

P200-PX200-ADV-MTL-EOM
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P200-PX200-ADV-MTL-EOM

Product catalog summary
Cautions: This section emphasizes safety precautions for operating Wilden pumps, such as avoiding compressed air application to the exhaust port, ensuring proper grounding, adhering to temperature limits, and ensuring chemical compatibility of fluids with pump components.
Wilden Pump Designation System: Explains the coding system for different models and configurations, including material codes for components like diaphragms and valve seats.
How It Works: Describes the operational mechanism of the Wilden diaphragm pump, detailing the air distribution system and diaphragm movement during the pumping cycle.
Dimensional Drawings: Provides detailed diagrams of pump dimensions to aid in installation and maintenance.
Performance: Includes performance curves for different pump configurations, offering insights into operating principles and performance metrics.
Installation, Operation & Troubleshooting: Offers guidelines for proper installation and operation, along with troubleshooting tips for common issues.
Assembly / Disassembly: Details procedures for assembling and disassembling pumps, including specific instructions for grounding straps and air valve disassembly.
Exploded View & Parts Listing: Contains exploded views and a comprehensive parts list for maintenance and part replacement.
Elastomer Options: Discusses various elastomer materials available for pump components, highlighting temperature limits and fluid compatibility.
Overview: Provides technical details on the operation, dimensions, and performance of Wilden P200 Advanced™ Metal pumps, including configurations and the Pro-Flo X™ air distribution system.
Pro-Flo X™ Air Distribution System: Features an Efficiency Management System (EMS) for adjusting flow and efficiency, with detailed instructions on using the EMS curve.
Key Recommendations: Advises not to exceed specified air supply pressures and to operate within recommended performance curves.
Specifications: Provides detailed specifications for the Wilden PX200 pump, including maximum flow rate and displacement per stroke.
Procedures: Outlines procedures for adjusting EMS settings to optimize flow and air consumption, with troubleshooting steps for common issues.
Standards and Recommendations: Emphasizes proper suction and discharge piping, airtight connections, and regular maintenance to prevent downtime.
Installation and Maintenance: Suggests practices for ensuring accessibility for maintenance and avoiding unnecessary piping restrictions.
Safety and Cautions: Includes safety precautions such as not exceeding air supply pressures and ensuring airtight connections.
Tools Required: Specifies necessary tools for maintenance, including wrenches and sockets.
Pump Disassembly: Details the disassembly process, emphasizing the replacement of worn parts with genuine Wilden parts.
Air Valve Disassembly: Provides instructions for disassembling the air valve and inspecting seals.
Grounding for CSA Pumps: CSA-configured pumps must be grounded using the provided grounding strap.
Reassembly Tips: Offers guidance on reassembling the pump, including lubrication tips and torque specifications.
Torque Specifications: Provides detailed torque specifications for different pump parts.
Exploded View & Parts Listing: Includes an exploded view and parts listing for the P200 Advanced Metal pump, detailing part numbers and quantities for repair kits.
Elastomer Options: Outlines elastomer options for P200 Advanced Metal Pumps, listing materials and part numbers for various components.
Warranty Information: Wilden offers a warranty covering defects in material and workmanship for five years from installation or six years from manufacture, excluding failures due to normal wear, misapplication, or abuse.
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Catalog excerpts

P200-PX200-ADV-MTL-EOM-1

P200/PX200 Advanced™ Series METAL Pumps Engineering Operation & Maintenance Advance your process

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P200-PX200-ADV-MTL-EOM-2

TA B L E O F C O N T E N T S SECTION 1 CAUTIONS—READ FIRST! SECTION 2 WILDEN PUMP DESIGNATION SYSTEM SECTION 3 HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM . . . . . . . . . . . . . . . . . . 3 SECTION 4 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SECTION 5 PERFORMANCE A. P200 Performance Curves Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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P200-PX200-ADV-MTL-EOM-3

Section 1 CAUTIONS—READ FIRST! CAUTION: Do not apply compressed air to the exhaust port — pump will not function. CAUTION: The process uid and cleaning uids must be chemically compatible with all wetted pump components. Consult Chemical Resistance Guide (E4). CAUTION: Do not, under any circumstance loosen the set screw located at the adjuster dial of the Pro-Flo X™ pump. If the set screw is loose when the pump is pressurized, it could eject and cause injury to anyone in the area. CAUTION: Do not exceed 82°C (180°F) air inlet temperature for Pro-Flo X™ models. CAUTION: Pumps should be thoroughly...

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P200-PX200-ADV-MTL-EOM-4

XP200 / XXXX X / XXX / XX / X XX / XXXX MODEL ATEX 25 mm (1") Pump Maximum Flow Rate: 212 lpm (56 gpm) O-RINGS VALVE SEAT SPECIALTY CODE VALVE BALLS (if applicable) DIAPHRAGMS AIR VALVE CENTER SECTION WETTED PARTS & OUTER PISTON DIAPHRAGMS BNS = BUNA-N (Red Dot) EPS = EPDM (Blue Dot) FSS = SANIFLEXTM [Hytrel® (Cream)] NES = NEOPRENE (Green Dot) PUS = POLYURETHANE (Clear) TEU = PTFE w/EPDM BACK-UP (White) TNU = PTFE w/NEOPRENE BACK-UP (White) TSU = PTFE w/SANIFLEX™ BACK-UP (White) VTS = VITON® (White Dot) WFS = WIL-FLEXTM [Santoprene® (Orange Dot)] XBS = CONDUCTIVE BUNA-N (Two Red Dots) TXU =...

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P200-PX200-ADV-MTL-EOM-5

Section 3 HOW IT WORKS—PUMP The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show ow pattern through the pump upon its initial stroke. It is assumed the pump has no uid in it prior to its initial stroke. FIGURE 1 The air valve directs pressurized air to the back side of diaphragm A. The compressed air is applied directly to the liquid column separated by elastomeric diaphragms. The diaphragm acts as a separation membrane between the compressed air and liquid, balancing the load and removing mechanical stress from the diaphragm. The compressed...

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P200-PX200-ADV-MTL-EOM-6

PROGRESSIVE PUMP TECHNOLOGY DIMENSIONAL DRAWINGS P200 Advanced™ Metal— Threaded LIQUID DISCHARGE LIQUID INLET WILDEN PUMP & ENGINEERING, LLC

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P200-PX200-ADV-MTL-EOM-7

DIMENSIONAL DRAWINGS Stainless Steel — Flanged LIQUID DISCHARGE WILDEN PUMP & ENGINEERING, LLC

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P200-PX200-ADV-MTL-EOM-8

DIMENSIONAL DRAWINGS LIQUID DISCHARGE FNPT LIQUID INLET WILDEN PUMP & ENGINEERING, LLC

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P200-PX200-ADV-MTL-EOM-9

DIMENSIONAL DRAWINGS Stainless Steel — Flanged LIQUID DISCHARGE WILDEN PUMP & ENGINEERING, LLC

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P200-PX200-ADV-MTL-EOM-10

'Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure. against a discharge pressure head of 3.3 bar (48 psig) requires 4.1 bar (60 psig) Water Discharge Flow Rates Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps should be specified so that daily operation -parameters will fall in the center of the pump performance curve. Caution: Do not exceed 8.6 bar (125psig) air supply pressure. Canadian Standards Association (CSA) configured pumps should not exceed 6.9 bar (100psig) natural...

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P200-PX200-ADV-MTL-EOM-11

REDUCED STROKE PTFE-FITTED 'Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure. against a discharge pressure head of 3.2 bar (47 psig) requires 4.1 bar (60 psig) Water Discharge Flow Rates Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps should be specified so that daily operation -parameters will fall in the center of the pump performance curve. Caution: Do not exceed 8.6 bar (125psig) air supply pressure. Canadian Standards Association (CSA) configured pumps should not...

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P200-PX200-ADV-MTL-EOM-12

SUCTION LIFT CURVE METAL SUCTION LIFT Traditional Rubber Diaphragms WILDEN PUMP & ENGINEERING, LLC

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P200-PX200-ADV-MTL-EOM-14

Pro-Flo XTM Operating Principal The Pro-Flo X™ air distribution system with the control dial, the operator can select the optimal revolutionary Efciency Management System (EMS) balance of ow and efciency that best meets the offers exibility never before seen in the world of application needs. Pro-Flo X™ provides higher performance, lower industry standards. $ Turning the dial changes the relationship between air inlet and exhaust porting. Each dial setting represents an entirely different ow curve WILDEN PUMP & ENGINEERING, LLC Pro-Flo X™ pumps are shipped from the factory on setting 4, which...

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P200-PX200-ADV-MTL-EOM-15

Example 1 SETTING 4 PERFORMANCE CURVE Example data point = Example data point = This is an example showing how to determine ow rate and air consumption for your Pro-Flo X™ pump using the Efciency Management System (EMS) curve and the performance curve. For this example we will be using 4.1 bar (60 psig) inlet air pressure and 2.8 bar (40 psig) discharge pressure and EMS setting 2. Figure 2 ow multiplier air multiplier curve, draw vertical lines downward until reaching the bottom scale on the chart. This identies the ow X Factor (in this case, 0.58) and air X Factor (in this case, 0.48). Step...

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P200-PX200-ADV-MTL-EOM-16

Example 2.1 SETTING 4 PERFORMANCE CURVE Example data point = This is an example showing how to determine the inlet air pressure and the EMS setting for your Pro-Flo X™ pump to optimize the pump for a specic application. For this example we will be using an application requirement of 18.9 lpm (5 gpm) ow rate against 2.8 bar (40 psig) discharge pressure. This example will illustrate how to calculate the air consumption that could be expected at this operational point. In our example it is 38.6 lpm (10.2 gpm). This is the setting 4 ow rate. Observe the location of the performance point relative...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.