P100 Advanced™ Series PLASTIC Pumps Engineering Operation & Maintenance Advance your process

TA B L E O F C O N T E N T S SECTION 1 CAUTIONS – READ FIRST! SECTION 2 PUMP DESIGNATION SYSTEM SECTION 3 HOW IT WORKS (PUMP & AIR SYSTEMS) SECTION 4 DIMENSIONAL DRAWING A. P100 ADVANCED™ PLASTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SECTION 5 PERFORMANCE CURVES A. P100 ADVANCED™ PLASTIC Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 B. P100 ADVANCED™ PLASTIC TPE-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 C. P100 ADVANCED™ PLASTIC PTFE-Fitted . . . . . . . . . . . . . ....

CAUTIONS — READ FIRST! CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container. TEMPERATURE LIMITS* Wetted Path Polypropylene (PP) 0°C to 79.4°C 32°F to 175°F Polyvinylidene fluoride (PVDF) -12.2°C to 107.2°C 10°F to 225°F Elastomers Neoprene -17.8°C to 93.3°C Buna-N -12.2°C to 82.2°C Viton® -40°C to 176.7°C Wil-Flex™ -40°C to 107.2°C Polyurethane...

P100 / XXXXX / XXX / XX / XXX / XXXX MODEL 13 mm (1/2") Pump Maximum Flow Rate: 58.7 LPM (15.5 GPM) O-RINGS VALVE SEAT VALVE BALLS DIAPHRAGMS AIR VALVE CENTER SECTION WETTED PARTS & OUTER PISTON SPECIALTY CODE (if applicable) MATERIAL CODES WETTED PARTS & OUTER PISTON KK = PVDF / PVDF PP = POLYPROPYLENE / POLYPROPYLENE DIAPHRAGMS BNS = BUNA-N (Red Dot) FSS = SANIFLEX™ [Hytrel® (Cream)] PUS = POLYURETHANE (Clear) THU = PTFE W/HI-TEMP BUNA-N BACK-UP (White) TNL = PTFE W/NEOPRENE BACK-UP O-RING, IPD (White) TNU = PTFE W/NEOPRENE BACK-UP (White) VTS = VITON® (White Dot) WFS = WIL-FLEX™ [Santoprene®...

THE WILDEN PUMP – HOW IT WORKS The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. RIGHT STROKE LEFT STROKE RIGHT STROKE FIGURE 1 The air valve directs pressurized air to the back side of diaphragm A. The compressed air is applied directly to the liquid column separated by elastomeric diaphragms. The diaphragm acts as a separation membrane between the compressed air and liquid, balancing the load and removing...

DIMENSIONAL DRAWING P 10 0 Advance d ™ P l a s t i c 13 mm (1/2") FNPT DISCHARGE OEM FOOTPRINT DIMENSIONS DIMENSIONS – P100 ADVANCED™ PLASTIC ITEM STANDARD (inch) WILDEN PUMP & ENGINEERING, LLC

'Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure. against a discharge head pressure of 4.1 bar (60 psig) requires 5.5 bar (80 psig) and 27.2 NmVh (16 scfm) air consumption. (See psig) air supply pressure. Water Discharge Flow Rates Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve. WILDEN PUMP & ENGINEERING, LLC

'Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure. against a discharge head pressure of 1.4 bar (20 psig) requires 2.8 bar (40 psig) and 13.6 NmVh (8 scfm) air consumption. (See psig) air supply pressure. Water Discharge Flow Rates Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve. SUCTION LIFT CURVES & DATA FTH2O pioo Advanced™ Plastic Suction Lift Capability Suction...

INS TA L L AT ION The Pro-Flo® model P100 Advanced™ plastic has a 13 mm (1/2") inlet and 13 mm (1/2") outlet and is designed for flows to 58.7 lpm (15.5 gpm). The P100 Advanced™ plastic pump is manufactured with wetted parts of pure, unpigmented Polypropylene or PVDF. The P100 Advanced™ plastic pump is constructed with a glass fiber filled PP center section. A variety of diaphragms and o-rings are available to satisfy temperature, chemical compatibility, abrasion, and flex concerns. ELEVATION: Selecting a site that is well within the pump’s dynamic lift capability will assure that loss-of-prime...

RECORDS: When service is required, a record should be made of all necessary repairs and replacements. Over a period of time, such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime. In addition, accurate records make it possible to identify pumps that are poorly suited to their applications. OPERATION: Pump discharge rate can be controlled by limiting the volume and/or pressure of the air supply to the pump (preferred method). An air regulator is used to regulate air pressure. A needle valve is used to regulate volume. Pump discharge...

TROUBLESHOOTING Pump will not run or runs slowly. 1. Ensure that the air inlet pressure is at least 0.4 bar (5 psig) above startup pressure and that the differential pressure (the difference between air inlet and liquid discharge pressures) is not less than 0.7 bar (10 psig). 2. Check air inlet filter for debris (see recommended installation). 3. Check for extreme air leakage (blow by) which would indicate worn seals/bores in the air valve, pilot spool, main shaft. 4. Disassemble pump and check for obstructions in the air passageways or objects which would obstruct the movement of internal parts....

Tools Required: • 1/2" Box Wrench • 2 – 1" Sockets or Adjustable Wrench • Vise equipped with soft jaws (such as plywood, plastic or other suitable material) CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container. Be aware of any hazardous effects of contact with your process fluid. NOTE: The model used for these instructions incorporates...