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Pharma | Food | Biotechnology | Cosmetics Sanitary applications

Pharma | Food | Biotechnology | Cosmetics Sanitary applications
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Pharma | Food | Biotechnology | Cosmetics Sanitary applications

Product catalog summary
About WIKA Group
The WIKA Group is a global leader in measurement technology, specializing in pressure, temperature, level, force, and flow measurement, as well as calibration technology. Founded in 1946, it employs 11,200 people worldwide, including over 100 engineers at its Innovation Center in Klingenberg.
Sanitary Applications Overview
This document provides guidance on selecting hygienic measuring instruments for industries such as food, pharmaceuticals, biotechnology, and cosmetics. WIKA emphasizes safety and hygiene, collaborating with clients to develop tailored solutions that meet specific process requirements.
Hygienic Design
WIKA's instruments comply with international standards, using materials like austenitic stainless steel for wetted areas to ensure corrosion resistance and cleanability. Electropolishing enhances surface quality, cleanability, and corrosion resistance.
Sealing Materials and Process Connections
Sealing materials must be non-toxic and abrasion-resistant. Common materials include FKM, EPDM, and PTFE. Process connections like DIN 11864 and NEUMO BioConnect® ensure easy cleaning and crevice-free sealing.
Electronic Pressure Measuring Instruments
WIKA offers electronic pressure measuring instruments such as PSD-4, UPT-20, IPT-20, and SA-11, featuring high accuracy and compatibility with diaphragm seals for hygienic process connections.
Standards and Certifications
WIKA participates in international standards committees like EHEDG, 3-A, and ASME BPE, ensuring products meet market requirements. Certifications include EHEDG and 3-A Sanitary Standards.
Conclusion
WIKA's range of hygienically designed measuring instruments supports safe and efficient production processes, ensuring compliance with international standards and enhancing product quality.
Pressure Measuring Instruments Overview
The document details specifications and features of pressure measuring instruments, focusing on applications, accuracy, and design for hygienic and industrial applications.
Process Pressure Transmitters
IPT-21 and UPT-21 transmitters offer high accuracy and long-term stability, with scalable measuring ranges and robust stainless steel cases for hygienic applications.
Electronic Differential Pressure Systems
The DPT-EL system offers high accuracy for level measurement in closed vessels, designed to prevent contamination.
In-line Process Transmitters
The DMSU22SA is suitable for pressure measurements in pipeline systems, featuring easy cleaning for pharmaceutical and food industries.
Diaphragm Monitoring Systems
DMS-FP and DMSU21SA systems offer diaphragm monitoring to prevent contamination, integrated with HART® revision 7 for digital communication.
Mechanical Pressure Measuring Instruments
These include Bourdon tube instruments and diaphragm element gauges, designed for robust performance in various applications.
Diaphragm Seals
Diaphragm seals isolate pressure measuring instruments from the process medium, ensuring hygienic connections and reducing maintenance.
Applications and Patents
The document highlights applications in the pharmaceutical and food industries, emphasizing hygienic design and FDA compliance.
Non-Invasive Weighing Technology Overview
The document discusses non-invasive weighing technology for bioreactors, highlighting advantages such as high accuracy and low maintenance.
Design of Measuring System
Load cells can be connected via cables or wirelessly, with components including load cells, junction boxes, and large displays.
Gravimetric Level Measurement
Details various load cells and force transducers, highlighting single point load cells for platform scales.
Continuous Level Measurement
Float-based level measurement is suitable for sanitary applications, with reed chain and magnetostrictive sensors offering different accuracy levels.
Level Measuring Instruments
Includes float switches for point-based monitoring and level transmitters with detailed specifications.
Displays and Indicators
Various models for panel mounting with features like multi-function input and integrated alarm outputs.
Installation Examples
BioControl® and VARINLINE® systems for connecting measuring instruments to piping systems and vessels.
Temperature Measuring Instruments
Includes thermowells for orbital welding and flow-through housing for temperature measurement in pipelines.
Refrigeration, Ventilation, and Air-Conditioning Systems Overview
The document highlights WIKA's solutions for minimizing contamination risks and optimizing installation in confined spaces.
Key Sections
  • Angular Housing: Designed for small pipe sizes, reducing dead space and improving reliability.
  • Installation Examples: Instruments used in refrigeration cycles for pressure and temperature monitoring.
  • Ventilation and Air-Conditioning Technology: Instruments for monitoring differential pressure, air flow, and air quality.
  • Service Offerings: Comprehensive services including installation, maintenance, and calibration.
  • Global Presence: WIKA operates worldwide with a network of field service technicians and mobile calibration vans.
Conclusion
WIKA is committed to exceeding industry benchmarks through OEM manufacturing expertise and global service consistency, ensuring reliability and efficiency in measurement technology.
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Catalog excerpts

Pharma | Food | Biotechnology | Cosmetics Sanitary applications-1

Pharma | Food | Biotechnology | Cosmetics Sanitary applications

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Alexander Wiegand, Chairman and CEO, WIKA About us The WIKA Group is a global market leader in pressure and The family-run business, founded in 1946, has a global standard in the measurement of level, force and flow, and in subsidiaries, production sites and development departments, temperature measurement. The company also sets the calibration technology. such as the Innovation Center in Klingenberg. The broad portfolio of high-precision instruments, IIoT There alone, over 100 engineers work on innovative sensing and reliable partner for all the requirements of industrial unique experience and...

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Electronic pressure measuring instruments 10 Mechanical pressure measuring instruments 16 Electrical temperature measuring instruments 27 Mechanical temperature measuring instruments 33 Gravimetric level measurement 34 Force measuring instruments 36 Level measuring instruments 38 In the manufacture of food and pharmaceuticals, safety in production and the prevention of any risks to those using the finished product is of the highest priority. In the chain of all the process components within a plant, measurement technology plays a key role. Measurement technology delivers process-specific information...

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Hygienic design The hygienic design of plant components in contact with products is an essential prerequisite for avoiding microbiological contamination, and with that, ensuring product quality. As part of the overall hygienic concept of a plant, the measuring instruments used must comply with special requirements on material, surface quality, process safety, connection engineering and cleanability in the scope of the CIP process. As a company member of the European Hygienic Engineering and Design Group (EHEDG), WIKA contributes to the international standards and combines hygienic design with...

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Hygienic design By using electrolytic polishing, the cleanability of the surfaces can be improved. In this way, essentially, the topographical structure of the surfaces is smoothed and therefore the roughness is decreased. A further advantage is that electropolishing increases the passive layer of stainless steel, and thus the corrosion resistance is improved, especially with reducing media.

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Sealing materials In the selection of suitable sealing material, various process parameters and also the process media are important. Sealing materials must be toxicologically harmless and sufficiently resistant to abrasion, be resistant against aggressive cleaning and disinfecting media, and be stable in superheated steam at high sterilisation temperatures. Predominantly, special compounds are used for O-rings or form seals, for example fluororubber-based (FKM) such as VITON®, ethylene-propylene-diene material (EPDM) or poly-tetra-fluoro-ethylene (PTFE). The materials used for the sealing elements,...

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Hygienic design Process connections Process connections which are used in CIP-compatible equipment should not constitute any risk in respect to cleaning. They are characterised by the following features: ■ A defined compression of the sealing element through a metallic stop ■ Centring via a cylindrical guide ■ Crevice-free sealing on the inside of the pipe For this, there are connections such as those in accordance with DIN 11864, NEUMO BioConnect®, BioControl® and VARIVENT®. The widely used connections in accordance with DIN 11851 (milk thread fitting) and per ASME BPE and DIN 32676 (clamp)...

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Case The design of the non-wetted parts must be made so that the equipment is easy to clean from the outside as well. Particularly with open processes in food production, the machinery and equipment must be cleaned after production. For this, WIKA has developed specific hygienic design cases. These are easy to clean from the outside. Without any gaps or corners and with a high IP protection, these are especially suited to the harsh conditions of washdowns.

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Hygienic design Directives and standards WIKA combines hygienic design with high-quality measurement technology. We actively participate in international standards committees such as EHEDG, 3-A and ASME BPE. The latest market requirements flow into our product development. FDA (Food and Drug Administration) EHEDG (European Hygienic Engineering & Design Group) Date of issue: 10 January 2023 Valid until: 31 December 2024 ISSUE DATE: September 10, 1991 CERTIFICATE AUTHORIZATION NUMBER: 646 (/&ODVV, THIS IS TO CERTIFY THAT EHEDG hereby declares that the product pressure transmitter model PEU-21,...

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Electronic pressure measuring instruments Electronic pressure measurement contributes to the precise With pressure measuring instruments, alongside the Alongside temperature, pressure is the most important and measurement, a full range of process steps can be and energy-saving control and regulation of processes. most common technology for monitoring and controlling plants and machinery. monitoring of process pressure and hydrostatic level controlled, such as the dosing of inert gas blankets, the monitoring of filters in downstream areas and filling pressures. For the various applications there...

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The following electronic measuring instruments are particularly recommended for use in sanitary applications and for combination with diaphragm seals for a hygienic adaption to the process. For demanding industrial applications (± % of span) £ 0.125, 0.25 or 0.5 BFSL Measuring range ■ 0 ... 0.4 to 0 ... 1,600 bar Electronic pressure switch with display Special feature ■ Extreme operating conditions Special feature ■ Further worldwide Ex approvals ■ High -pressure version (optional) ■ Flush process connection (optional) Special feature Condition monitoring via lO-Link Reduction of variants Easy...

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Pressure sensors The flush metal measuring cell of the SA-11 is directly welded to the process connection and fulfils the high demands of sanitary applications. With the gap-free connection without additional sealing between the process connection and the measuring cell, risks of leakage are eliminated. For dead-space free instrumentation, numerous hygienic process connections are available. This is certified per 3-A Sanitary Standards as well as EHEDG. The SA-11 pressure transmitter is exceptionally suitable for both the cleaning processes Cleaning-in-Place (CIP) and also for Sterilisation-in-Place...

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