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WIELAND ELECTRIC
revos Industrial Multipole Connector Catalog

revos Industrial Multipole Connector Catalog

Product catalog summary

Overview: The document is a catalog for Revos Industrial Multipole Connectors, detailing various connector series and their applications in industrial settings. It highlights the products offered by Wieland Electric and STOCKO Contact, subsidiaries of the Wieland Holding, known for their innovations in electrical connection technology.

Company Background: Wieland Holding, based in Bamberg, Bavaria, includes Wieland Electric and STOCKO Contact. Wieland Electric, founded in 1910, is a leading supplier of electrical connection technology. STOCKO Contact, with over 100 years of history, is a major manufacturer of connector systems and crimp contacts. The group employs over 2,000 people globally, with a strong presence in key markets.

Product Applications: The connectors are used in control cabinet engineering, industrial automation, and building system technology. They are designed for easy installation and protection against mechanical impact, spray water, and dust. The catalog emphasizes the company's commitment to innovation and environmental responsibility.

Connector Series: The catalog details several connector series, including:

Revos Mini: Compact connectors with 3 to 12 poles.
Revos Basic: Available in 6 to 92 pole designs, suitable for various connection technologies.
Revos DD: High contact density connectors with crimp contacts.
Revos HD: Designed for high-density applications with crimp connection technology.
Revos Power: For high current applications.
Revos Flex: Modular system for customizable connectors.
Revos IT, Mot, E-2000: Specialized connectors for data cables, motor connections, and fiber optics.

Design and Features: The connectors feature robust housings made from die-cast aluminum or zinc alloy, with options for increased height and various locking mechanisms. They offer protection against environmental conditions and are designed for easy handling and installation.

Connection Technologies: The catalog describes several connection technologies:

Screw Connection: Simple and widely used, requiring no special tools.
Spring Clamp Connection: Established as an industrial standard, offering high-quality connections.
Push-in Connection: Tool-less and quick, providing gas-tight and vibration-proof connections.
Crimp Connection: High-quality and compact, requiring specific crimping tools for permanent connections.

Technical Specifications: The document includes detailed technical specifications, such as conductor connections, current load capacity, and IP protection degrees. It also provides guidelines for installation spacing, mounting dimensions, and derating behavior.

Accessories and Tools: A range of accessories and tools are available, including cable glands, protective covers, marking tag carriers, and crimping tools, to support the installation and maintenance of the connectors.

Specifications: The connectors are available with tin-plated, silver-plated, or gold-plated contacts, made from high-quality copper alloy. The document specifies different housing series such as revos basic, revos hd, and revos mini, each with unique features like increased height design (H) and extra-large wiring space (XL).

Housing Series:

Revos Basic: Offers a range of sizes (GB 6 to 48) with single and double locking levers. Suitable for high-demand applications like automotive and machinery industries.
Revos HD: Designed for heavy-duty applications with sizes ranging from GB 10/15 to 32/50.
Revos Mini: Compact design suitable for machine control and small motors, available in sizes like GB 10Ex to 48Ex.

Contact Inserts: The document details various contact inserts for different housing series, specifying the number of poles, grounding, and rated voltage/current. It includes configurations for power and signal distribution, high voltage, and pneumatic modules.

Technical Data:

Rated Voltage: Varies from 90V to 1000V depending on the series and application.
Rated Current: Ranges from 4A to 150A.
Material: Contacts are made from copper alloy with surfaces available in Sn (tin), Ag (silver), or Au (gold).
Temperature Range: -40 to +120°C.

Product Matrix: Provides an overview of available contact inserts and their compatibility with different housing series. It highlights restrictions due to depth and cable density for certain configurations.

Wiring Techniques: Various connection technologies are mentioned, including screw, spring clamp, crimp, optical fiber, and push-in methods.

Accessories: Includes tools for crimping, contact positioning, and extraction, along with technical data for specific configurations.

Specifications:
The document outlines technical specifications for electrical connectors, focusing on the revos mini and revos basic series. The connectors are designed for various pole configurations, ranging from 6 to 48 poles, and are suitable for use with wire sizes from 0.14 to 4 mm² (26 to 12 AWG). The rated voltage is 500 V, with a rated impulse voltage of 6 kV and a rated current of 16 A. The connectors are made from copper alloy with surfaces available in tin, silver, or gold plating.

Procedures:
The document provides details on the assembly and installation of the connectors, including recommended torque settings for mounting and ground conductor screws. It specifies the use of crimping tools and accessories for proper installation.

Standards and Norms:
The connectors comply with IEC 60512 and EN 60999 standards, ensuring reliability and safety in electrical applications. The derating curves are provided according to IEC 60512 section 3.

Recommendations:
The document recommends using specific tools for crimping and extraction to ensure proper installation and maintenance. It also highlights the importance of using the correct housing size and type for different pole configurations.

Key Data from Tables and Graphs:
The document includes derating curves that illustrate the relationship between ambient temperature and current capacity, emphasizing the importance of considering environmental conditions in connector applications. Dimensions for various pole configurations are provided to assist in selecting the appropriate connector size.

Critical Information:
The connectors are designed to operate within a temperature range of -40 to +120 °C. The document emphasizes the importance of adhering to the specified torque settings and using the correct tools to maintain the integrity and performance of the connectors.

Overview: This document provides technical specifications and details for the revos BASIC Crimpversion and multipole adapters, focusing on their electrical ratings, physical dimensions, and derating curves according to IEC 60512 Part 3.

Specifications:

Rated Voltage: 500 V (600 V according to UL/CSA)
Rated Current: 16 A
Rated Impulse Voltage: 6 kV
Degree of Pollution: 3
Temperature Range: -40 to +120 °C
Contact Material: Copper alloy with surfaces available in tin, silver, or gold plating
Contact Resistance: ≤ 1.5 mΩ for crimp connections, ≤ 3 mΩ for screw connections

Derating Curves: The document includes derating curves for different configurations (6-pole, 10-pole, 16-pole, 24-pole) showing current capacity at various ambient temperatures. These curves are essential for understanding the performance limits under different thermal conditions.

Dimensions: Detailed dimensions are provided for various pole configurations, including L1 and L2 measurements for each type.

Contact Inserts: Information on male and female inserts for different pole configurations, including crimp and screw connection types, is provided. The document specifies the insulation strip length and mating cycles for each type.

Accessories: The document lists available accessories such as crimping tools, dies, contact positioners, and extraction tools, which are necessary for installation and maintenance.

Multipole Adapters: Details on multipole adapters with screw and spring clamp connections are included, specifying the design options (long and short) and the number of marking fields.

Important Notes: The document emphasizes that specifications are subject to change without notice, and coding accessories are available for specific configurations.

Overview: The document provides detailed specifications and technical data for various multipole adapters and contact inserts under the 'revos basic' series. These components are designed for electrical connections with different pole configurations and voltage ratings.

Specifications:

Voltage Ratings: The adapters and inserts are rated for 500 V, 400/690 V, 690 V, 830 V, and 250 V, with UL/CSA ratings of 600 V.
Current and Impulse Voltage: Rated current is 16 A, with impulse voltages ranging from 2.5 kV to 8 kV depending on the model.
Material and Construction: Contacts are made from copper alloy with surfaces available in tin, silver, or gold plating. Insulation strip lengths vary between 7 mm and 9 mm.
Temperature Range: Operational temperature ranges from -40°C to +120°C.
Mating Cycles: The components support up to 200 to 500 mating cycles based on the plating material.

Technical Data:

Cross Section: Rated cross sections are specified according to EN 60999, UL, and CSA standards, ranging from 0.14 mm² to 4 mm².
Pollution Degree: All components have a pollution degree of 3, except for the 250 V inserts which have a degree of 2 or 3 depending on housing.
Torque Specifications: Recommended torque for mounting and ground conductor screws is provided, with specific head designs indicated.

Dimensions and Configurations:

Adapters and inserts are available in configurations ranging from 3-pole to 108-pole, with specific dimensions provided for each configuration.
Derating curves are included to illustrate performance across temperature ranges.

Accessories: Various tools such as crimping tools, dies, and extraction tools are listed as accessories for installation and maintenance.

Revisions and Notices: The document notes that specifications are subject to change without notice, indicating ongoing updates and revisions.

Overview: This document provides technical specifications and details for various contact inserts used in electrical connections, specifically focusing on the revos power series. The inserts are designed for different voltage and current ratings, with specific configurations for poles and grounding.

Specifications:

Rated Voltage: Up to 690 V, with variations for different configurations.
Rated Current: Ranges from 10 A to 100 A depending on the contact configuration.
Impulse Voltage: Up to 8 kV for certain contacts.
Material: Contacts are made from copper alloy with surfaces treated with silver (Ag) or tin (Sn) for enhanced conductivity.
Temperature Range: Operates between -40°C to +120°C.
Mating Cycles: Rated for up to 500 cycles.

Procedures:

Connection Type: Screw and crimp connections are available, with specific torque recommendations for mounting and clamping screws.
Insulation Strip Length: Varies by contact type, generally between 7 mm to 15 mm.

Standards and Compliance:

Complies with IEC 60512 for derating curves and other performance metrics.
UL and CSA ratings are provided for North American compliance.

Recommendations:

Ensure proper torque is applied to screws to maintain connection integrity.
Use appropriate tools for crimping and extraction to avoid damage to contacts.

Key Data from Tables and Graphs:

Derating curves indicate the current carrying capability at various ambient temperatures, ensuring safe operation within specified limits.
Dimensions and part numbers are provided for easy identification and ordering of components.

Overview: The document provides detailed specifications and configurations for multipole adapters and connectors under the 'revos basic' series, designed for various voltage and current ratings. It includes technical data, dimensions, and options for male and female inserts with or without locking levers and strain relief.

Specifications:

Rated Voltage: 500 V and 690 V options available, with UL/CSA ratings at 600 V.
Rated Impulse Voltage: 6 kV for 500 V models and 8 kV for 690 V models.
Rated Current: 16 A.
Degree of Pollution: 3.
Temperature Range: -40 to +120 °C.
Contact Material: Copper alloy with tin, silver, or gold plating.
Contact Resistance: ≤ 3 mΩ for tin-plated and ≤ 1.5 mΩ for silver/gold-plated contacts.
Mating Cycles: 200 cycles for tin-plated contacts.

Configurations:

Available in 6, 10, 16, and 24-pole configurations, each with options for ground positioning (right or left) and U-foot attachments.
Options for connectors with or without locking levers and strain relief.

Dimensions:

Sheet metal cutout thickness: 2 ± 0.05 mm.
Dimensions vary based on the number of poles, with specific measurements provided for L1, L2, and L3.

Accessories:

Universal foot, crimping tools, and extraction tools are available for installation and maintenance.

Important Notes:

The mounting application may influence air and creepage distances, affecting the rated voltage.
Subject to change without further notice.

Overview: The document provides detailed specifications and configurations for multipole adapters and connectors under the 'revos basic' and 'revos hd' series. These components are designed for electrical connections with varying pole counts and grounding options, suitable for different voltage and current ratings.

Specifications:

Voltage and Current Ratings: The multipole adapters are rated for 690 V and 250 V, with current ratings of 16 A and 10 A respectively. The rated impulse voltage is 6 kV for 690 V adapters and 4 kV for 250 V adapters.
Material and Construction: Contacts are made from copper alloy with surfaces available in tin, gold, or silver plating. The insulation strip length varies between 4 mm and 12 mm depending on the model.
Temperature Range: Operating temperature ranges from -40°C to +120°C.
Pollution Degree: All components are rated for a pollution degree of 3.

Configurations:

Locking Levers: Options are available with or without locking levers, and with or without strain relief.
Grounding Options: Grounding can be configured on the right or left, with or without a U-foot.
Pole Variants: Available in 6, 10, 16, 24, 40, and 64-pole configurations.

Technical Data:

Contact Resistance: ≤ 3 mΩ for multipole adapters and ≤ 4 mΩ for connectors.
Mating Cycles: 200 cycles for tin-plated contacts, 500 cycles for gold and silver-plated contacts.
Cross Section: Rated cross sections range from 0.2 mm² to 4 mm², with corresponding AWG ratings.

Dimensions: Detailed dimensions are provided for each pole configuration, including sheet metal cutout specifications for mounting.

Accessories: Various tools and accessories are available, including crimping tools, dies, and extraction tools.

Notes: The document emphasizes that mounting applications may influence air and creepage distances, affecting the rated voltage.

Technical Specifications
1. Rated voltage: 250 V (UL/CSA: 600 V)
2. Rated impulse voltage: 4 kV
3. Rated current: 10 A
4. Degree of pollution: 3
5. Temperature range: -40 to +120 °C
6. Protection degree: IP 65 according to EN60529
7. Insulating material: Polycarbonate, halogen-free, UL 94 V-0 flammability

Dimensions and Design
1. Modular connector systems available in various pole configurations (3-pole, 4-pole + ground, 5-pole, 10-pole, 20-pole)
2. Dimensions vary based on the number of poles and configuration
3. Housing made of die-cast aluminum with neoprene gaskets

Accessories and Tools
1. Crimping tools and dies available for different wire sizes
2. Extraction tools for modular inserts
3. Rubber gaskets for different connection ranges

Special Conditions for Safe Use
1. Heavy-duty connectors must maintain a minimum protection rating of IP54
2. Suitable for ambient temperatures from -20 °C to +60 °C

Derating Curves
1. Derating curves provided for different housing sizes and configurations
2. Curves indicate current limits based on ambient temperature according to IEC 60512 sec. 3

Contact Inserts
1. Available in various configurations (6-pole + ground to 48-pole + ground)
2. Contacts made of copper alloy with Sn or Au surface
3. Mating cycles: Sn 200 / Au 500

Data Cable Feed-through
1. Available with 2, 3, or 4 bushings
2. Cable diameter ranges from 4.5 mm to 15 mm

D-Sub Connectors
1. Rated voltage: 40 V
2. Current carrying capability: 5 A at 20 ºC
3. Available in various pole configurations (9-pole to 50-pole)

Overview: The document provides detailed technical specifications and configurations for the revos flex modular connector system, including various modules such as high voltage, high current, pneumatic, USB, Profibus, and RJ45 modules. It outlines the technical data, material specifications, and operational parameters for each module type.

Specifications:

Contact Types: Various contact diameters and configurations are specified, including stamped and turned contacts with different cross-sections and pole counts.
Temperature and Current Ratings: The document includes derating curves according to IEC 60512, indicating the relationship between ambient temperature and current capacity.
Material and Flammability: Insulating materials such as Polyamide 6.6 and Polycarbonate are used, with flammability ratings of UL 94 V-0.

Procedures and Standards:

Derating Curves: Provided for various modules, showing performance under different temperatures.
Crimping and Extraction Tools: Specifications for tools required for assembly and maintenance of connectors.

Technical Data:

High Voltage Modules: Rated up to 2.8 kV with a current rating of 20 A, suitable for pollution degree 3 environments.
High Current Modules: Rated up to 1000 V and 150 A, with specific requirements for PE contact protection.
Pneumatic Modules: Operational pressure of 10 bar, with brass contacts and polyamide insulating material.
USB and Profibus Modules: Data transmission rates of 12 MBit/s and 1.5 MBit/s respectively, with specific conductor cross-sections.

Recommandations:

Protection Circuits: Recommended for PE contacts to prevent short circuits.
Connector Usage: Advised not to mate connectors under current or voltage to prevent damage.

Accessories: Includes crimping tools, extraction tools, and specific dies for different module types.

Overview: The document provides detailed specifications and technical data for various modular connector systems, specifically focusing on the revos flex and revos mot series. It includes information on module frames, extraction tools, module carriers, upper shells, and contact inserts, along with their technical specifications and applications.

Module Frames: The document lists different module frames for the revos flex series, available in sizes ranging from 2 to 7 slots, all in gray RAL 7032 color. Each frame is compatible with both male and female connectors.

Extraction Tools: Various extraction tools are specified for modular inserts, including 3-pole, 4-pole, 5-pole, 10-pole, and 20-pole configurations. These tools are essential for the maintenance and assembly of modular systems.

Module Carrier and Upper Shell: The revos flex compact series includes module carriers with and without locking levers, and upper shells with lateral and top cable entries. The document details the dimensions and specifications for these components, emphasizing their IP68 protection rating and temperature range of -40°C to +120°C.

Technical Data: The document provides comprehensive technical data, including material specifications (aluminum, stainless steel, NBR gasket), corrosion protection (720 hrs ISO 9227), mating cycles (500 EN 61984), and EMC specifications. The degree of protection is specified as IP65, IP68, and IP69k.

Derating Curves: Several derating curves are presented according to IEC 60512 section 3, illustrating the relationship between current and ambient temperature for different pole configurations (2-pole, 3-pole, 4-pole, 5-pole, and 10-pole).

Revos mot Series: The revos mot series includes plastic connectors with a rated voltage of 690V and a degree of protection IP65. The document specifies the dimensions, insulating material, and temperature range for these connectors.

Contact Inserts: The document details contact inserts for the revos mot series, including male and female inserts with various contact sizes and plating options (tin, silver, gold). The rated voltage is 690V, with a rated current of 16A.

Revos e-2000 Series: The revos e-2000 series includes FOC components and connectors with specifications for insertion loss, return loss, and operating temperature. The document also describes wall-mounted distributor modules and hat rail modules.

Revos Mini Series: The revos mini series includes metal and plastic housings, hoods, and bases with various cable entry options. The document specifies the degree of protection, material, and temperature range for these components.

Technical Specifications:
The document outlines the specifications for hoods and bases used in electrical connectors. The materials used are primarily die-cast aluminum alloy with a silicon-free surface. The locking levers are made of polyamide and stainless steel, and the gaskets are made of NBR. The degree of protection varies with IP54 for latched locking levers and IP65 with appropriate cable glands. The temperature range for these components is -40 to +120 °C.

Hoods:
Hoods are available in sizes 10 and 10H, with options for single and double locking levers. They feature lateral, top, and front cable entries with various cable gland sizes (M20, M25, M32) and protection ratings (IP54, IP68). The hoods are designed for increased height and come with options for strain relief and intermediate support.

Bases:
Bases are available in sizes 10 and 10H, with single locking levers. They are offered in open-bottom and closed-bottom designs, with options for one or two cable glands. The bases can be equipped with covers and threaded collars, and are available in M20 and M25 designs.

Accessories:
The document lists various accessories, including cable glands made of plastic and nickel-plated brass, with IP68 protection and different connection ranges. Strain relief options are also available with IP54 protection.

Dimensions and Part Numbers:
Detailed dimensions and part numbers are provided for each type of hood and base, along with descriptions and purchase units (P.U.). The document also notes that part numbers increase by 4 for M25 designs compared to M20 designs.

Cable Glands and Strain Reliefs
1. Cable glands are available in IP68 plastic and nickel-plated brass with varying connection ranges. Plastic glands range from 6-21 mm, while brass glands range from 8-21 mm.
2. Strain reliefs are IP54 rated, made of nickel-plated brass, and cover connection ranges from 9-29 mm.

Contact Inserts and Cable Entry
1. Contact inserts details are available in the product matrix on pages 24-25.
2. Cable entry options include lateral, top, and front entries.

Hoods and Bases
1. Hoods and bases are made from die-cast aluminum alloy, silicon-free, with polyamide and stainless steel locking levers.
2. Protection degrees vary with IP54 for latched locking levers and IP65 with appropriate cable glands.
3. Temperature range for these components is -40 to +120 °C.
4. Bases are available in open and closed-bottom designs, with options for single or multiple cable glands.

Technical Specifications
1. The document provides detailed part numbers and descriptions for various configurations of hoods and bases.
2. Accessories include cable glands and strain reliefs with specific connection ranges and materials.

General Notes
1. All specifications are subject to change without notice.
2. The document includes a variety of part numbers for different configurations, indicating a wide range of available products.

Overview: The document provides technical specifications and product details for various bases and hoods used in electrical applications. It includes information on materials, dimensions, protection ratings, and available accessories.

Specifications:

Material: Die cast aluminum alloy, silicon-free surface.
Locking Levers: Made of polyamide (UL94-V0) and stainless steel (V2A).
Gasket: NBR for multipole connectors.
Protection Degree: IP54 with latched locking levers, IP65 with appropriate cable glands.
Temperature Range: -40 to +120 °C.

Product Details:

Bases: Available in size 16H with increased height design, featuring closed-bottom bases with various cable gland configurations (M25, M32).
Hoods: Available in sizes 16, 16H, and 16XL, with options for lateral, top, and front cable entries. Double locking levers are included for enhanced security.

Accessories:

Cable glands available in IP68 rating, made from plastic or nickel-plated brass, with various connection ranges.
Strain relief options in nickel-plated brass, IP54 rated.

Additional Information: The document includes part numbers and descriptions for ordering, as well as references to a product matrix for contact inserts. Dimensions and configurations are subject to change without notice.

Technical Specifications:
The document provides detailed technical specifications for various sizes of bases and hoods made from die-cast aluminum alloy with a silicon-free surface. The locking levers are made from polyamide or zinc-plated steel, and the gaskets are made from NBR. The degree of protection varies with the configuration, offering IP54 with latched locking levers and IP65 with appropriate cable glands. The temperature range for these components is -40 to +120 °C.

Bases and Hoods:
The document details bases and hoods for sizes 24, 24H, 32, and 48, including options for open and closed-bottom bases, with or without covers, and various cable gland configurations. The bases and hoods are designed to accommodate different cable entry points and sizes, with specific part numbers and descriptions provided for each configuration.

Accessories:
Accessories include cable glands with IP68 protection, available in plastic or nickel-plated brass, with varying connection ranges. The document also references contact inserts, directing users to a product matrix for further details.

EMC and Motor Connector Housings:
EMC hoods and bases are available for sizes 6 to 24, featuring special EMC plating for high conductivity. Motor connector housings are available for size 10, with single locking levers and specific protection ratings.

Dimensions and Part Numbers:
The document includes detailed dimensions for various components and provides part numbers for ordering. It notes that all specifications are subject to change without notice.

Overview: The document provides detailed specifications and technical data for multipole connectors used in cable-to-cable couplings, focusing on various sizes and configurations. It includes information on materials, protection ratings, temperature ranges, and special conditions for safe use.

Specifications: The connectors are available in different sizes (16Ex, 24Ex, 48Ex) and configurations, including lateral and top cable entries with strain relief. They are made from die-cast zinc alloy with a silicon-free, light blue surface. Locking levers are zinc-plated steel, and gaskets are made from NBR. The degree of protection varies from IP54 to IP65, depending on the configuration.

Technical Data: The connectors operate within a temperature range of -20°C to +60°C. They must be attached to a device to maintain a minimum protection rating of IP54 as per EN 60529 standards. The document references standards EN 60079-0:2006, EN 60079-11:2007, and EN 50303:2000 for compliance.

Product Variants: The document lists various product codes for different configurations, including open and closed bases, with or without covers, and with different cable gland options. It also details the dimensions and part numbers for each variant.

Accessories: A range of accessories is available, including mounting frames, cover plates, and other components necessary for installation and maintenance. The mounting frames are designed for use in low-voltage switching systems and offer advantages such as reduced material costs and easy troubleshooting.

Assembly Instructions: For detailed assembly instructions, the document refers to specific pages (278 and 283), indicating where users can find more information on handling and assembling the connectors.

Overview: The document provides technical specifications and accessory details for revos cover plates, reducer plates, multipole connectors, docking frames, cable glands, and protective covers used in control cabinets. It includes information on materials, dimensions, coding options, and installation guidelines.

1. Cover Plates and Reducer Plates:
Cover plates are used to cover cut-outs in control cabinet partitions. Reducer plates adapt cut-outs from size 24 to sizes 6, 10, or 16. They are made of polyamide, colored RAL 7032, and have a protection degree of IP65 with flammability rating UL94-V0.

2. Coding of Multipole Connectors:
Revos multipole connectors have unique designs to prevent mismating. Coding bolts, pins, and female coding pieces are used to ensure correct connections. There are six coding options for connectors with 3, 6, 10, 16, and 24 pins, and additional options for heavy-duty connectors.

3. Docking Frames:
Docking frames are made of stainless steel and are used with revos basic, power, flex, and dd contact inserts. They have a mechanical life of 500 mating cycles and are designed to be mutually pluggable. Installation affects air gap and creepage distances, influencing rated voltage.

4. Cable Glands:
Cable glands are available in plastic and metal, with IP68 protection. They are made of polyamide or nickel-plated brass and are used for strain relief and sealing cable entries. Various sizes and configurations are available for different cable diameters.

5. Protective Covers:
Protective covers for revos basic housings are available with or without locking levers. They are made of polyamide with NBR gaskets, providing IP65 protection. Covers are available in sizes 6, 10, 16, and 24, with options for single or double locking levers.

Introduction: The document discusses the chemical reactions affecting silver surfaces in plug systems, specifically the formation of a silver sulfide layer due to exposure to gaseous sulfur. It highlights the temporary protection offered by passivation layers and the use of gold-plated contacts for high precision signal transmission.

Contact Recommendations: Tin-plated contacts are recommended for signal currents, while silver-plated contacts are suitable for stronger currents and high temperatures. Gold-plated contacts are advised for low voltage and current applications.

IP Degrees of Protection: The document defines IP protection standards against contact, foreign bodies, and water, as per DIN EN 60 529. It explains the significance of the IP code's two-digit number, detailing protection levels against dust and water.

Practical Notes: For industrial systems, IP54 protection is generally sufficient, while outdoor applications may require IP65 or higher. The document provides detailed tables describing protection degrees against water and foreign bodies.

Derating Behavior: The document explains the derating behavior of connectors, which refers to the reduction in current carrying capability as ambient temperature rises, based on DIN EN 60 512 standards.

Thread Standards: It mentions the transition from PG to metric threads as per the European standard EN 50 262, emphasizing safety and standardization.

Product Specifications: The document includes detailed specifications for various connector types, including revos mini, basic, and power connectors, with information on pole numbers, voltage, current ratings, and connection types.

Overview: The document is a technical catalog from Wieland Electric GmbH, detailing their product offerings and solutions in the field of electrical engineering, specifically focusing on industrial and building automation technologies.

Main Sections:

Industrial Technology Solutions: This section covers solutions for control cabinets, including terminal blocks with various connection technologies, safety devices, network technology, and interface components. Key features include compatibility with CAE systems and support for high conductor cross-sections.
Field Application Solutions: Focuses on decentralized installation and automation technology, including wind tower installations and motor starters. It also highlights connectors for industrial applications, emphasizing modular and application-specific technology.
Building and Installation Technology: Describes building installation systems, including connectors with various IP ratings, energy distribution systems, and bus systems using KNX, LON, and wireless technology.
Safety Systems: Details safety solutions such as signal acquisition, safety switching devices, and modular safety systems with fieldbus connectivity.
Global Presence: Wieland Electric's global operations are highlighted, with contact information for various international offices and subsidiaries.

Key Features and Innovations:

Emphasis on safety and modular system solutions.
High-tech products with environmental considerations and modern production standards.
Global reach with a strong presence in key markets.

Conclusion: Wieland Electric positions itself as a leader in electrical connection technology, offering a wide range of innovative products and solutions for industrial automation and building system technology, with a strong commitment to safety and environmental responsibility.

Industrial Technology Solutions for Control Cabinets

DIN Rail Terminal Blocks: Offers screw, tension spring, or push-in connection technology with wire cross sections up to 240 mm² and numerous special functions. Includes software solutions interfacing with CAE systems.
Safety: Features safe signal acquisition, safety switching devices, modular safety modules, compact safety controllers, and application consulting and training.
Network Engineering and Fieldbus Systems: Provides remote maintenance via VPN industrial router and VPN service portal, industrial Ethernet switches, and PLC and I/O systems for standard and increased environmental conditions.
Interface: Includes power supply units, overvoltage protection, coupling relays, semiconductor switches, timer relays, measuring and monitoring relays, analog coupling and converter modules, and passive interfaces.

Solutions for Field Applications

Decentralized Installation and Automation Technology: Covers electrical installation for wind towers, fieldbus interfaces, and motor starters.
Connectors for Industrial Applications: Offers rectangular and round connectors with aluminum or plastic housings, degree of protection up to IP 68, current-carrying capacity up to 100 A, connectors for hazardous areas, and modular, application-specific technology.

PC Board Terminals and Connectors

Utilizes screw or spring clamp connection technology with spacings from 3.5 mm to 10.16 mm, suitable for reflow or wave soldering processes.

Building and Installation Technology

Building Installation Systems: Includes main power supply connectors (IP 20/IP 65 to IP 68), bus connectors, low-voltage connectors, power distribution systems with flat cables, distribution systems, bus systems in KNX, LON, and wireless technology, DIN rail terminal blocks for electrical installations, and overvoltage protection.

Catalog excerpts

revos Industrial Multipole Connector Catalog-1

revos Industrial Multipole Connectors revos Industrial Multipole Connectors Catalog 2014

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revos Industrial Multipole Connector Catalog-2

S ales Center in Bamberg ompany headquarters C in Bamberg TOCKO main plant in S Wuppertal automation building electronics ACTIVE WORLDWIDE. The Wieland Group employs more than 2,000 people all around the globe. With some 15 locations and subsidiaries, and sales partners in more than 70 countries, the Wieland Holding is present in nearly all important key markets worldwide. Always with a clear commitment to the German location where most of the products are still manufactured. The group makes us strong The Wieland Holding is based in Bamberg, Bavaria, and comprises two independently acting subsidiaries:...

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revos Industrial Multipole Connector Catalog-3

contacts are green revos mini Established in industries Control cabinet engineering, industrial automation, building system technology – our large product portfolio provides solutions for all kinds of applications. From innovative interface and network technology to terminal blocks to „safety first“ – with modular system solutions and safety components. With Wieland products in your control cabinet, you are always on the safe side. Energy bus systems for distributed automation or indoor and outdoor field Welcome Future bus components – Wieland technology can be found everywhere, and in all kinds...

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revos Industrial Multipole Connector Catalog-5

8 An overview of heavy duty connectors 10 General design of a revos industrial multipole connectors 12 The locking mechanism of the industrial multipole connectors 20 Contact inserts - Overview 86 Connector and Multipole adapter with trigger action frame 246 Multipole connector sets with 4 components Screw connection 252 Cover- and Reducer plate 274 Conductor connections. Current load capacity, tightening torque 278 Explanations of applications in hazardous areas 280 Installation spacing and mounting dimensions 283 Mounting example revos© 284 Crimping tool and Assignment of contacts to appropriate...

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revos Industrial Multipole Connector Catalog-7

The revos program An overview of heavy duty connectors Heavy duty connectors are specifically designed for use in especially tough environment conditions. The main areas of use are the automotive industry, in packaging machinery and equipment, as well as for instrumentation, control and automation equipment. They permit simple and time-saving installation of machinery and equipment. Their housings protect against mechanical impact and prevent entry of spray water and dust. The system‘s sub-assemblies can undergo a quality check in house, which simplifies installation and commissioning at their...

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revos Industrial Multipole Connector Catalog-8

Overview of the industrial multipole connector range revos Contact inserts: revos mini The contact inserts for the revos mini connector series are very compact and available with 3 to 12 poles. You will find the contact inserts for the revos mini connectors on pages 28-31. The proven connectors and multipole adapters are available in 6 to 92 pole design with screw, spring clamp and crimp connection technology. You will find revos basic contact inserts on pages 32–59; You can find terminal block adapters and inserts with integral cable strain relief on pages 86–99. High contact density in the...

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revos Industrial Multipole Connector Catalog-9

Housing families: revos mini The design of the housings for the connectors of revos mini is very compact and available in two materials: • Die cast zinc alloy • Polyamide You will find revos mini-housings on pages 134–135. revos basic PG threads are available on request! The housing of the BASIC series are available in size 6 to 48. For convenient connection of the cables this series is also available in increased height design in sizes 6H–24H. The housings are made of die cast aluminum with, silicon-free finish. You will find revos basic-housings on pages 136–211. The housings of the HD series...

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revos Industrial Multipole Connector Catalog-10

General design of a revos industrial multipole connectors Subject to change without further notice

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revos Industrial Multipole Connector Catalog-11

1. Cable glands For revos industrial connectors the following cable glands are available: • Cable gland without strain relief, protection degree IP54, 7x.xxx.xxxx.0 fully assembled • Cable glands, protection degree IP68, available as accessories in plastic or brass • EMC cable glands 2. Hoods Aluminum die cast alloy, silicon-free finish (housings for revos - and revos mini are manufactured from die cast zinc alloy) • Low and increased height designs available • Cable entry at the side, on top or at the front • With or without locking levers 3. Female inserts Available in the following connection...

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revos Industrial Multipole Connector Catalog-12

The locking mechanism of the revos basic industrial multipole connectors The locking levers secure the mechanical connection between hood and housing. The locking mechanism is also a main determinant of the connector’s IP protection rating. Wieland’s standard revos basic connectors in size 6 to 24 are equipped with locking levers that are made of two components. The handle consists of flame-retardant and halogenfree plastic material and ensures convenient and almost wear-free locking. The retention force is provided by a spring component that is made of V2A stainless steel and also resists aggressive...

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revos Industrial Multipole Connector Catalog-13

In general we distinguish levers on the hood and levers On the opposite hood or base there are studs to which on the base, as well as single locking levers (on the long the lever latches. side) and double locking levers (on the narrow side). The following lock types are available: One long-side lever Two narrow-side levers (single locking lever) (double locking lever) Connectors for cable-to-cable couplings: One long-side lever Two narrow-side levers (single locking lever) (double locking lever) Locking levers made of steel or stainless steel are available on request. In case of any questions...

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revos Industrial Multipole Connector Catalog-14

Connection technologies Screw connection technology: This connection technology is the one most frequently used today. Screw connectors are designed according to EN 60 999/VDE 0609. Features of this connection technology: • Operation is simple and easy • No special tools required • igh-quality connection that can be used for all areas of application H • Non-permanent connection, rewiring possible Spring clamp connection technology: In the last few years this connection technology has been established as an industrial standard. Spring clamp connectors are designed according to EN 60 999/VDE 0609....

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All WIELAND ELECTRIC catalogs and technical brochures

Archived catalogs

AT Catalog 2006 Page 0290-0327
38 Pages