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WIDIN Co Ltd
ENDMILL series

ENDMILL series

Product catalog summary

Overview of ENDMILL Series
The document provides a comprehensive overview of various endmill series designed for high-speed cutting and machining of different materials, including hardened steels, stainless steel, titanium, copper, graphite, aluminum, and non-ferrous materials. Each series is tailored for specific applications and material hardness levels, ranging from HRc 25 to HRc 70.

Zamus Star Series
Designed for high-speed cutting and machining of high-hardened steel with hardness ranging from HRc 50 to HRc 70.

Neo Classic X-STAR Series
Offers high performance and efficiency for materials up to HRc 45, focusing on high feed rates and precision.

Zamus Classic Series
Targets high-speed cutting of hardened steel from HRc 30 to HRc 55.

Zamus Thunder Series
Suitable for high-speed cutting of materials with hardness from HRc 25 to HRc 50.

Zamus Sus-Mate Series
Specializes in machining stainless steel, titanium, inconel, and steels up to HRc 45.

Zamus Copper-Mate Series
Designed for copper, copper alloys, and non-ferrous materials.

Zamus Gra-Mate Series
Focuses on graphite and non-ferrous materials.

Zamus Al-Mate Series
Targets aluminum and non-ferrous materials.

Standard End Mill Series
General-purpose tools for a variety of applications.

Technical Data and Cutting Conditions
The document includes specific cutting conditions such as RPM, feed rates, and tool specifications for optimal performance. For example, the ZS204040 tool operates at 12,000 RPM with a feed rate of 710 mm/min, suitable for SKD11 workpieces with HRc 55 hardness.

5 Flutes Broken Index Geometry Series
Features increased tool life and precision due to new raw materials and coatings. The design reduces chatter and resonance, allowing for efficient slotting operations.

RIB Processing Series (DB612 / ZE612)
Designed for deep machining processes in hardened and alloy steels, offering durability and precision.

TAP Series
Includes various tap types such as straight, spiral, roll, and point taps, with recommended drill sizes for different thread sizes.

Corner Rounding Cutter (CRC Series)
Suitable for prehardened, hardened, and stainless steels, providing excellent performance in high-speed cutting.

Cutting Tools Category Table
Provides a classification of tools based on material hardness and application, helping users select the appropriate tool for their specific needs.

Zamus Thunder and Star Series End Mills
Specifications: The document details various series of end mills, including ZR736, ZE712, ZE714, ZE716, and Neo Classic X-STAR series. These end mills are designed for high precision and performance in machining high hardened materials up to HRc 70. They feature different flute counts (ranging from 2 to 6), helix angles (35° to 50°), and cutting lengths (stub, regular, and long).

Key Features:

High-speed and dry cutting capabilities due to advanced raw materials and coatings.
Corner radius options for enhanced tool life and cutting edge strength.
Ultra-fine helix designs to reduce vibration and improve cutting performance.

Product Variants: The document lists multiple product variants with specific dimensions (diameter, length, shank diameter) and stock availability. Each series is tailored for different machining needs, such as regular or extended neck lengths and corner radius options.

Tolerances: All products have specified tolerances to ensure precision, with diameter tolerances ranging from 0 ~ -0.02 mm for metric sizes and 0 ~ -.0012 inches for imperial sizes.

Recommendations:

Choose the appropriate series based on material hardness and desired cutting speed.
Consider corner radius options for applications requiring enhanced tool life.
Utilize the ultra-fine helix designs for applications needing reduced vibration and improved surface finish.

Conclusion: The document provides a comprehensive overview of the Zamus Thunder and Star Series end mills, highlighting their suitability for high-precision machining tasks. The detailed specifications and options allow users to select the best tool for their specific application needs.

Zamus Classic Series Overview
This document provides detailed specifications for various series of end mills designed for machining high hardened materials such as tool steel, alloy steel, and mold steel. The series include different flute configurations and helix angles, each tailored for specific machining needs.

1. ZE534 Series - 4 Flute, Extra Long Length

Designed for machining tool steel, alloy steel, mold steel, and other high hardened materials.
Features superior workpiece finishes.
Available in various diameters and lengths, with a helix angle of 30 degrees.

2. ZE512 Series - 2 Flute, 35° Helix Regular Length

Suitable for high-speed machining of materials up to HRc 62.
Available in diameters ranging from 1mm to 12mm.

3. ZE514 Series - 4 Flute, 45° Helix Regular Length

Designed for high-speed machining of high hardened materials up to HRc 62.
Available in diameters from 2mm to 12mm.

4. ZE516 Series - 6 Flute, 50° Helix Regular Length

Optimized for high-speed machining of materials up to HRc 62.
Available in diameters from 6mm to 20mm.

5. ZE612 Series - 2 Flute for Rib Processing

Features a long neck design for deep machining near walls.
Available in various diameters and lengths, suitable for high hardened materials.

6. ZR502 Series - 2 Flute, Stub Cut Length, Corner Radius with Extended Neck

Designed for superior workpiece finishes and increased feed rate.
Available in diameters from 4mm to 12mm.

7. ZR504 Series - 4 Flute, Stub Cut Length, Corner Radius with Extended Neck

Similar to ZR502 but with 4 flutes for enhanced performance.

8. ZR512 Series - 2 Flute, Regular Length, Corner Radius

Designed for increased feed rate and superior finishes.
Available in diameters from 6mm to 20mm.

9. ZR514 Series - 4 Flute, Regular Length, Corner Radius

Offers similar benefits as ZR512 but with 4 flutes.

10. ZR522 Series - 2 Flute, Long Length, Corner Radius

Designed for machining deep areas with increased feed rate.
Available in diameters from 3mm to 12mm.

11. ZR524 Series - 4 Flute, Long Length, Corner Radius

Similar to ZR522 but with 4 flutes for enhanced performance.

General Notes

All series feature ultra-fine helix designs and are subject to change for quality improvements without notice.
Tolerances are specified for each series, ensuring precision in machining applications.

Overview: The document provides detailed specifications and product listings for multiple flutes taper ball endmills and taper endmills, specifically designed for rib processing in precision molds used in the electronics and electrical industries. The tools are part of the Zamus Classic Series, known for their precision and efficiency.

Specifications: The endmills are categorized by series, each with specific dimensions and tolerances. The taper angle and radius are critical for efficient rib processing. The tools are available in various diameters and lengths, with a taper tolerance of ±10′. The document emphasizes the high precision and efficiency of these tools in machining inclined workpieces.

Product Listings: Each series, such as TPRB4...-..-050, TPRB4...-..-075, TPRB4...-..-100, and TPRB4...-..-150, includes detailed product numbers (EDP No.), dimensions (R, θ, L1, L2, D2), and stock availability. The listings provide a comprehensive guide to selecting the appropriate tool based on specific machining needs.

Tolerances and Manufacturing: The document specifies tolerances for radius and shank diameter, ensuring high precision in manufacturing. It notes that items can be changed for quality improvement without notice, and tools are manufactured based on orders received.

Applications: The tools are suitable for rib processing and side milling operations, offering high productivity and precision. They are particularly effective for machining inclined workpieces in precise mold applications.

Conclusion: The document serves as a technical guide for selecting and understanding the specifications of taper ball endmills and taper endmills in the Zamus Classic Series, highlighting their precision, efficiency, and suitability for specific industrial applications.

Overview: The document provides detailed specifications and descriptions of various series of taper end mills and other milling tools designed for machining high-hardened materials such as tool steel, alloy steel, and mold steel. These tools are part of the Zamus Classic and Thunder Series, known for their precision and high wear resistance due to AlTiN coating.

Specifications:

TPRE4...-..-150/200/300 Series: These are multiple flutes taper end mills designed for rib processing and side milling operations. They feature a taper tolerance of ±10′ and are available in various diameters and lengths.
30TE503 Series: 3 flute taper end mills designed for machining high-hardened materials with AlTiN coating for wear resistance. Available in various diameters and lengths.
30TB503 Series: 3 flute taper ball end mills with similar applications and coating as the TE503 series.
TB504 Series: 4 flute taper ball end mills designed for high wear resistance and precision.
ZF60/ZF61 Series: Roughing and finishing end mills with fine pitch, designed for high velocity milling of hardened steels, suitable for both dry and wet milling.
PK503 Series: 3 flute Z-axis roughing end mills designed to reduce cycle time and prevent working interruptions.

Key Features:

All tools are manufactured based on orders received, ensuring customization and quality control.
Tools are designed for high productivity and precision in rib processing and side milling operations.
AlTiN coating provides high wear resistance, extending tool life.
Tools are suitable for both roughing and finishing operations, with fast chip ejection capabilities.

Tolerances:

Mill diameter and shank diameter tolerances are specified, ensuring precision in manufacturing.
Tools are subject to change for quality improvement without notice.

Overview: The document provides detailed specifications for various series of end mills under the Zamus Thunder Series, designed for machining high hardened materials such as tool steel, alloy steel, and mold steel. The document includes multiple series, each tailored for specific machining needs, such as regular, long, extra-long, and ball nose end mills.

Key Sections:

Specifications: Each series is listed with its EDP number, diameter, length (L1, L2), shank diameter (D2), and stock availability. The document specifies the tolerance levels for mill diameter and shank diameter, indicating precision in manufacturing.
Series Descriptions: Each series is described by its flute count, length, and specific design purpose. For example, the 4 FLUTE, REGULAR LENGTH series is designed for machining high hardened materials, while the 2 FLUTE, LONG LENGTH series is noted for excellent workpiece finishes.
Material and Coating: The end mills are made from HELIXFINE GRAIN material, with some series featuring TiALN coating for enhanced wear resistance.
Design Features: The document highlights specific design features such as corner radius, helix angle, and suitability for high-speed machining, which are critical for achieving desired machining outcomes.
Tolerances: Detailed tolerance specifications are provided, indicating the precision levels for cutting edges and shank diameters, crucial for ensuring the quality and performance of the end mills.

Critical Information: The document emphasizes the ability of these tools to machine high hardened materials effectively, with specific series designed for high-speed machining and excellent workpiece finishes. The tolerance levels and material specifications are critical for users to ensure compatibility with their machining requirements.

Zamus Thunder Series

2 Flute, Long Reach, Ball Nose: Designed for machining tool steel, alloy steel, mold steel, and other high-hardened materials. Suitable for copy-milling machines. Available in various diameters from 3mm to 20mm.
4 Flute, Regular Length, Ball Nose: Offers excellent workpiece finishes. Available in diameters from 2mm to 20mm.

Zamus Sus-Mate Series

2 Flute, Ball Nose Regular & Long Length: Suitable for stainless steel, titanium, and Inconel. Available in diameters from 1mm to 12mm.
3 Flute, Regular Length: Suitable for stainless steel, titanium, and Inconel. Available in diameters from 2mm to 20mm.
4 Flute, Regular Length: Suitable for stainless steel, titanium, and Inconel. Features a broken index type. Available in diameters from 2mm to 20mm.
4~6 Flute, Roughing End Mill: Designed for machining tool steel, alloy steel, stainless steel, and other low hardness materials. Fast chip ejection. Available in diameters from 6mm to 20mm.

Zamus Copper-Mate Series

2 Flute, Stub Cut Length, Ball Nose with Extended Neck: Suitable for copper and non-ferrous materials. Available in diameters from 1mm to 12mm.
2 Flute, Stub Cut Length, Corner Radius with Extended Neck: Suitable for copper and non-ferrous materials. Available in diameters from 2mm to 12mm.

Zamus Gra-Mate Series

2 Flute, Diamond Coating Ball Nose: High performance on graphite, wrought aluminum, bakelite, plastics, wood, brass, etc. Available in diameters from 0.5mm to 12mm.
2 Flute, Diamond Coating End Mill: High performance on similar materials as the ball nose. Available in diameters from 0.5mm to 12mm.

Zamus Al-Mate Series

2 Flute, Long Length: Designed for aluminum. Available in diameters from 1mm to 25mm.
3 Flute, Long & Extra Long Length: Designed for aluminum. Available in diameters from 1mm to 25mm.
2 Flute, Corner Radius: Designed for aluminum. Available in diameters from 6mm to 20mm.
3 Flute, Corner Radius: Designed for aluminum. Available in diameters from 6mm to 20mm.

Overview: The document is a technical catalog detailing various series of end mills designed for precision machining, particularly for materials like aluminum, copper, and non-ferrous metals. It includes specifications for different types of end mills, such as 2-flute, 4-flute, ball nose, and corner radius mills, with variations in length and coating.

Specifications: Each series of end mills is listed with specific parameters including diameter (Dia.), radius (R), length (L1, L2, L3), and shank diameter (D2). The document specifies tolerances for cutting edges and shanks, with fine grain and helix angles noted for precision.

Series Highlights:

Zamus Al-Mate Series: Focuses on 2-flute, stub cut ball nose mills for aluminum, offering excellent cutting quality.
Zamus Thunder Series: Includes 2-flute and 3-flute corner radius mills with D.L.C. coating, suitable for high-speed machining to prevent chipping.
Standard End Mill Series: Offers a variety of flute configurations and lengths, including regular, long, and extra-long lengths, with both brazed and non-brazed types.

Tolerances: The document provides detailed tolerance specifications for both cutting edges and shanks, with measurements in micrometers (㎛). Tolerances vary based on diameter ranges, ensuring precision in machining applications.

Key Features: The end mills are designed with a passion for precision, emphasizing fine grain construction and specific helix angles to enhance performance. The document notes that items can be changed for quality improvement without notice.

Catalog excerpts

ENDMILL series

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Zamus Star Series High Speed Cutting & High Hardened Steel(from HRc 50 to HRc 70) Neo Classic X-STAR Series Zamus Classic Series Zamus Thunder Series Zamus Sus-Mate Series Zamus Copper-Mate Series Zamus Gra-Mate Series Zamus Al-Mate Series Standard End Mill Series Technical Data High performance & High efficiency ( up to HRc45) High Speed Cutting & High Hardened Steel(from HRc 30 to HRc 55) High Speed Cutting & High Hardened Steel(from HRc 25 to HRc 50) Stainless Steel, Titanium, Inconel and Steels up to HRc 45 Copper, Copper Alloy and Non-ferrous Material Graphite and Non-ferrous Aluminum and...

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Broken index geometry series - Reducing cycle time for high feed rates! - Capable of bottom machining operations during flat bottom machining!

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Test Report *Cutting Condition Workpiece surface Taylor Hobson (Other company VX-XX Competitor) 02216JJH Rzlrra 1.5608jm FttllS) OB275um ftrr 50110% CufflJSOOOEiim Ra 03407Rz1 man 23343/jm RzjJG} 075B4|im frnr 5000% CutifflLS) 10025mn 12a35jjn Rz 1.2626um Rdc 1.6235um RHSC 48p^s bandnudth OOHum RSm 28235^ Rz 1.7B2Bjm Rdc 23343pi RHSC 21 poste bandwidh MOjm

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5 Flutes broken index geometry XE / XR series 5 Flutes broken index geometry - Dramatically increased tool life expectancy and durability due to newly developed raw-materials. - High precision, excellent surface and maximum tool life because of newly developed coating.

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5 Flutes Broken index geometry Product Feature - High precision and excellent surface roughness due to each 5F broken index geometry -The unique design decrease chatter and resonance, can achieve slotting operation Suitable for semi - roughing and finishing Extremely high form accuracy Vibration - free operation Optimised flute geometry High feed rates possible Optimal surface quality Increased tool life Workpiece surface

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Broken index geometry series - Reducing cycle time for high feed rates! - Capable of bottom machining operations during flat bottom machining!

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Broken index geometry Product Feature - High precision and excellent surface roughness due to each 4F broken index geometry - The unique patented design decrease chatter and resonance, can achieve a Axial Depth 1XD slotting operation. Test Report Cutting Condition Workpiece surface

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- Dramatically increased tool life expectancy and durability due to newly developed raw-materials. - Economical and efficent compared to its price. - High precision, excellent surface and maximum tool life because of newly developed coating.

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- Designed for hardened steel, alloy steel, die steel and other high hardened - Long neck design for deep machining processes near walls.

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HSS and Carbide TAP series - Straight Taps - Spiral Taps - Roll Taps - Spiral Roll Taps - Point Taps

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Straight Tap, Spiral tap Recommended Drill hole Thread Size Drill Size(mm) Thread Size Drill Size(mm) Figure. Perc entage of thread engagement : When ex ternal thread profile is e qual to basic profile. a=1/2 X (D1-D2), h=Basic height of external thread Percentage of thread engagement Minor dia. of internal thread D2 Drill hole Dia. Major dia. of external thread D1 = Internal thread Percentage Basic major dia. of external thread - Drill hole dia. of thread = 2 X Basic height of thread engagement engagement Percentage of thread engagement 100 d : Major Dia. of ex ternal thread H(B asic height...

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Corner rounding cutter CRC Series Corner rounding cutter CRC Series - Designed for prehardened, hardened and stainless steels and cast iron up to HRc 52. - By using the newly developed raw-material(0.2 um), it provides excellent performance during high speed cutting.

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Product Line Cutting Tools Category Table

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ENDMILL SERIES METRIC SIZE Class LONG NECK LONG NECK LONG NECK LONG NECK & BACK DRAFT TYPE TAPER NECK & BACK DRAFT TYPE TAPER NECK & BACK DRAFT TYPE TAPER NECK & BACK DRAFT TYPE LONG CUT LENGTH BROKEN INDEX SQUARE & RADIUS CORNER RADIUS BROKEN INDEX CORNER RADIUS BROKEN INDEX STUB CUT LENGTH, with EXTENDED NECK STUB CUT LENGTH, BALL NOSE with EXTENDED NECK REGULAR LENGTH, BALL NOSE BALL NOSE for FINISHING MOLD & DIE TAPER NECK for FINISHING MOLD & DIE STUB CUT LENGTH, with EXTENDED NECK STUB CUT LENGTH, with EXTENDED NECK * Hardened Steels (~ HRc 70) * High Speed Cutting * High speed & High feed...

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END MILLS Carbon Steels Alloy Steels Prehardened (S45C,S55C...) (SCM,SK...) Steels(NAK..) ~ HB225 HB225~325 HRC30~50 Cast Iron Graphite FCD400. 500~ Aluminum Stainless Steels

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ENDMILL SERIES METRIC SIZE Class REGULAR CUT LENGTH WITH EXTENDED NECK REGULAR CUT LENGTH WITH LONG EXTENDED NECK REGULAR CUT LENGTH CORNER RADIUS REGULAR LENGTH, BALL NOSE REGULAR LENGTH REGULAR LENGTH REGULAR LENGTH REGULAR LENGTH REGULAR LENGTH REGULAR LENGTH REGULAR LENGTH REGULAR LENGTH STUB CUT LENGTH with EXTENDED NECK STUB CUT LENGTH with EXTENDED LONG NECK REGULAR LENGTH SHORT LENGTH, BALL NOSE 15˚ HELIX STUB CUT LENGTH, BALL NOSE with EXTENDED NECK LONG LENGTH, BALL NOSE LONG LENGTH, BALL NOSE STUB CUT LENGTH, BALL NOSE with EXTENDED NECK EXTENDED NECK-LONG SHANK MMC-SPHERE TYPE MMC-SPHERE...

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END MILLS Carbon Steels Alloy Steels Prehardened (S45C,S55C...) (SCM,SK...) Steels(NAK..) ~ HB225 HB225~325 HRC30~50 Cast Iron Graphite FCD400. 500~ Aluminum Stainless Steels

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ENDMILL SERIES METRIC SIZE Class LONG LENGTH EXTRA LONG LENGTH 35˚ HELIX REGULAR LENGTH 45˚ HELIX REGULAR LENGTH 50˚ HELIX REGULAR LENGTH STUB CUT LENGTH, CORNER RADIUS with EXTENDED NECK STUB CUT LENGTH, CORNER RADIUS with EXTENDED NECK REGULAR LENGTH, CORNER RADIUS REGULAR LENGTH, CORNER RADIUS ZAMUS CLASSIC * Hardened Steels (~ HRc 55) * High Speed Cutting * General Speed Cutting LONG LENGTH LONG LENGTH, CORNER RADIUS LONG NECK SQUARE LONG NECK BALL MEDIUM CUT, LONG SHANK TYPE LONG LENGTH, CORNER RADIUS MULTIPLE TAPER BALL, RIB PROCESSING MULTIPLE TAPER BALL, RIB PROCESSING MULTIPLE TAPER...

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END MILLS Carbon Steels Alloy Steels Prehardened (S45C,S55C...) (SCM,SK...) Steels(NAK..) ~ HB225 HB225~325 HRC30~50 Cast Iron Graphite FCD400. 500~ Aluminum Stainless Steels

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