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WIDIA-Metal Removal

WIDIA-Metal Removal
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WIDIA-Metal Removal

Product catalog summary
Overview: The document is a comprehensive catalog of solid carbide tools provided by Metal Removal, detailing specifications, applications, and coating options for end mills, drills, and other round tools. It is designed to assist in selecting the appropriate tools for various machining needs.
Solid Carbide End Mills: This section covers different types of end mills, including general-purpose and high-performance options like Maestro™ and MASTERmill™. It details flute configurations, specialty applications, and highlights specific machining capabilities.
Solid Carbide Drills: The document outlines general-purpose and high-performance drills, specifying their suitability for materials such as steel, cast iron, aluminum, and non-ferrous materials. Specialty drills like spade and spotting drills are also included.
Other Carbide Round Tools: This section includes reamers, countersinks, boring tools, chamfer tools, routers, and burs, with details on specifications and applications.
Coatings: Various coatings such as DLC, PCD, TiN, TiCN, TiAlN, and CrN are discussed, with properties like hardness and coefficient of friction. Coatings are matched with suitable materials for optimal performance.
Material Classifications: Detailed classifications of workpiece materials, including steels, stainless steels, cast irons, aluminum alloys, and heat-resistant alloys, are provided with hardness ratings.
Special Capabilities: Metal Removal offers custom tool solutions, engineering support, design services, and PVD coating capabilities, emphasizing fast quotations and consistent tool performance.
Technical Specifications and Recommendations:
  • Material and Coating Recommendations: Profiling operations suggest a 20% reduction in speeds for slotting. SFM values are provided for various materials and coatings.
  • Speed and Feed Guidelines: Recommendations are given for axial lengths of cut, emphasizing adjustments based on setup conditions.
  • Technical Tips: Secure workpiece setup, use of largest possible diameter end mills, and monitoring tool wear are advised.
Applications: End mills are designed for general milling applications, suitable for cast iron, non-ferrous metals, plastics, and medium- to low-carbon steels.
New Styles and Innovations: The catalog introduces 23 new end mill styles, offering increased flexibility for various machining tasks.
Conclusion: The document serves as a comprehensive guide for selecting solid carbide tools, emphasizing the importance of material, coating, and geometry in achieving optimal machining results.
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Catalog excerpts

WIDIA-Metal Removal-2

METAL REMOVAL Cutting Tool From raw material to final deliver products that will significantly boost your your output! Our field staff - fully backed prime objective: to give you NEW Submicron Grain Carbide Substrate Now a component of every tool within the Metal Removal line! NEW Sizes, Lengths, and Coatings If we don't have it, we'll modify a standard - or we'll custom-build a tool to your exact requirements! We've greatly expanded the metalcutting industry's widest array of drills, end mills, burs, and reamers! Our securely protected white tubes, with UPC code, series number, EDP number, tool...

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WIDIA-Metal Removal-3

Table of Contents Table of Contents Solid Carbide End Mills Page Number Solid Carbide End Mills Solid Carbide Drills Solid Carbide Drills Other CarbidE Round Tools Metric Parameters and Index Metal Removal Customer Service Telephone 888-434-4311 • 706-863-7708

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WIDIA-Metal Removal-4

High-Performance Coatings Coating Application Chart Solid Carbide End Mills MATERIALS EXAMPLES CARBON, ALLOY, AND TOOL STEELS GOOD BETTER BEST STAINLESS STEELS Other CarbidE Round Tools Solid Carbide Drills ASTM A48: 20, 25, 30 SAE J431: G1800, G3000, TiN TiCN GRAY, DUCTILE AND MALLEABLE CAST IRONS ASTM A536: 60-40-18, 65-45-12, ASTM A47: 32510, 35018 LOW-SILICON ALUMINUM AND 2024, 6061, 7075 TiCN DLC OTHER FREE-MACHINING, NON-FERROUS MATERIALS HIGH-SILICON ALUMINUM A380, A360, 383, 390 TiCN DLC HEAT-RESISTANT ALLOYS; NICKEL, IRON, AND Inconel, Monel , Waspaloy, A-286, Stellite TiCN COBALT BASE...

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WIDIA-Metal Removal-5

Workpiece Material Classifications Group Group Description Hardness Low-Carbon Steel Free-Machining Steels Solid Carbide End Mills Medium and High Plain Carbon, Alloy and Tool Steels Medium and High Plain Carbon, Alloy and Alloy Steels Solid Carbide Drills Medium and High Carbon Steels: AISI: 1035, 1040, 1045, 1055, 1080, 1090, 1095, 1525, 1541, 1548, 1551, 1561, 1572 Alloy Steels: AISI: 1300 series, 2000 series, 3000 series, 4012, 4023, 4140, 4150, 4320, 4422, 5120, E51100, E52100, 6118, 6150, 7000 series, 8620, 8622, 86540, 8822, E-9310, 94B15, Rycut 40, Cr-Mo alloy, Super-Kut steels Tool Steels:...

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WIDIA-Metal Removal-6

End Mill and Solid Carbide Specials Solid Carbide End Mills There are many reasons to trust your special requirements to Metal Removal… Metal Removal (MR) provides a wide range of specials capabilities in North America, offering many tool styles. • End mills – roughing and finishing • Drills – standard and high-performance • Reamers – solid carbide or steel shanks • Burs – wide range of shapes, shanks, and cuts Solid Carbide Drills MR offers the best service for all your specials needs. • Fast quotation response from dedicated quotation specialists • Excellent delivery • Consistent tool performance...

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WIDIA-Metal Removal-7

CARBIDE END MILLS AUTOMOTIVE • wide selection of tool styles for virtually every roughing, semi-finishing, and finishing application • featuring top-quality submicrongrain carbide substrates for unparalleled performance • wide array of cutting diameters, tool lengths, and coatings MACHINE TOOL INDUSTRY

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WIDIA-Metal Removal-8

General-Purpose End Mills Table of Contents Single-End, General-Purpose, Solid Carbide End Mills Series Number Page Number Other CarbidE Round Tools Solid Carbide Drills Solid Carbide End Mills Double-End, General-Purpose, Solid Carbide End Mills Metal Removal Customer Service Telephone 888-434-4311 • 706-863-7708

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WIDIA-Metal Removal-9

General-Purpose End Mills Pictorial Directory Series Number Page Number Series Number Page Number Solid Carbide Drills Solid Carbide End Mills Other CarbidE Round Tools double end on next page Metal Removal Customer Service Telephone 888-434-4311 • 706-863-7708

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WIDIA-Metal Removal-10

General-Purpose End Mills Pictorial Directory This Catalog Includes: Solid Carbide End Mills Series Number Page Number Solid Carbide Drills 23 NEW end mill styles available from stock for more application flexibility General-Purpose — 7 new styles • 2- and 4-flute with corner radius • 2- and 4-flute with long shanks and short flute lengths, in both square end and ball nose • 6-flute finishing end mills • 2-flute with ball nose • 4-flute with ball nose • 4-flute metric miniature stub with ball nose, bright Other CarbidE Round Tools • Maestro™ 4-flute offset flute for chatter-free machining in...

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WIDIA-Metal Removal-11

General-Purpose End Mills — Single End Series CG , CGD Series CG Single End, Series CGD Double End, General Purpose Features Solid Carbide End Mills • 10% cobalt submicron grain carbide substrate • 30° right-hand spiral, right-hand cut helix designed for maximum chip clearance • Two-, three-, four-, and six-flute configurations available • Available in square, corner radius, and ball nose end geometries • Available in multiple lengths • Offered in inch, standard metric, and DIN metric sizes Solid Carbide Drills • Use in general milling applications in cast iron, non-ferrous light metals, and...

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WIDIA-Metal Removal-12

Technical Data Technical Support Telephone: 888-434-8665 • 706-863-7708 Suggested Feeds for General-Purpose Carbide End Mills (see page 181 for metric recommendations) These recommendations are for profiling operations; reduce speeds 20% for slotting operations. Other CarbidE Round Tools burs index Surface Feet per Minute (SFM) Preferred Coating Alternate Coating Speed Range TiCN Coated TiCN TiCN TiCN TiAlN TiAlN TiAlN TiAlN TiAlN TiCN TiCN TiAlN TiAlN TiAlN NONE TiAlN TiN TiAlN or TiN TiAlN or TiN TiCN or TiN TiCN or TiN TiCN or TiN TiCN or TiN TiCN or TiN TiN TiN TiCN TiCN or TiN TiCN NONE...

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WIDIA-Metal Removal-13

Technical Data Technical Support Telephone: 888-434-8665 • 706-863-8665 Suggested Feeds for General-Purpose Carbide End Mills (see page 182 for metric recommendations) These recommendations are for profiling operations; reduce chip load per tooth 20% for slotting operations. Low and Plain Carbon, Alloy and Tool Steels Plain Carbon, Alloy and Tool Steels Plain Carbon, Alloy and Tool Steels Ferritic, Martensitic 400, 500, and PH Stainless Steels Austenitic Stainless Steels 200 and 300 Series Ductile and Malleable Cast Irons Cast Iron (Gray) Cast Iron (Gray) Low-Silicon Aluminum and Other Non-Ferrous...

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Archived catalogs

  1. WIDIA Advances

    646  Pages

  2. TURNING

    758  Pages

  3. END MILLS

    3  Pages

  4. FACE MILLS

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.