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WIDIA Master Catalog 2015

WIDIA Master Catalog 2015
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WIDIA Master Catalog 2015

Product catalog summary
Introduction
The WIDIA Master Catalog 2015 offers a detailed overview of WIDIA's metalcutting products, showcasing their dedication to quality and innovation over 80 years. It emphasizes a wide range of products aimed at improving machining efficiency and profitability.
Product Offerings
  • Tapping & Tooling Systems: Features high-performance taps, thread mills, and production taps, along with technical information and service support.
  • Tooling Systems: Provides various tooling systems with detailed specifications.
Innovations and New Products
WIDIA introduces new high-performance products like the HSS-E-PM Victory™ Taps and VariTap™ Series, known for versatility and durability across different materials. The Synchro Plus™ holders are noted for extending tool life.
ToolBOSS™ Management System
This system offers secure, efficient tooling management with features like high-speed access, traceability, and expandability, aimed at reducing costs and improving inventory management.
Reconditioning and Recycling Programs
WIDIA provides reconditioning services to extend tool life and reduce costs by over 50%. Their recycling program promotes environmental responsibility and profitability by recycling used carbide tools.
Sustainable Engineering
WIDIA is committed to sustainable manufacturing, offering products and services that support environmental responsibility and efficient project management.
Customer Support
WIDIA offers extensive customer application support, including tooling selection, process optimization, and troubleshooting through a global network of distributors.
Contact and Additional Resources
Customers can find local distributors and access support through WIDIA's website, ensuring easy access to products and services.
Online Shopping Instructions
The document outlines steps for purchasing branded merchandise from WIDIA's eStore, including browsing products, adding items to the cart, registering or verifying shopper information, selecting a payment method, and printing receipts.
Social Media and Contact Information
WIDIA encourages users to connect via LinkedIn, YouTube, Facebook, and Twitter for updates on new products and promotions. For more information on their Tapping Centers of Excellence, users are directed to contact local distributors or visit their website.
Tapping Centers of Excellence
WIDIA is a leading producer of taps, with three ISO-certified plants in the USA, each specializing in different types of taps, including standard, special, carbide, and high-performance taps.
WIDIA-GTD Brand History
The document traces the history of the WIDIA-GTD brand, known for its high-quality taps, dies, and gages since 1872, highlighting key milestones like the launch of the GT series of HP HSS-E-PM taps and the VariTap series.
Technical Information
The document includes technical information and a selection guide for high-performance taps, detailing series, size range, grade/coating, material, chamfer type, form, helix angle, and dimensions.
Specifications
The taps are available in multiple sizes and standards, featuring advanced spiral flute designs for efficient chip ejection and reduced bird-nesting. They are made from high-vanadium HSS-E for improved wear resistance and longer life, with coatings like WP42EG TiCN, WP41EG TiN, WP49EG oxide, and WU40EG bright.
Shank Tolerance
The document specifies shank tolerances for both inch and metric dimensions, ensuring precision in application.
Recommendations
The document suggests using these taps for a variety of workpiece materials and highlights the benefits of PVD coatings and surface treatments for enhanced performance.
Conclusion
The document concludes with a call to action, encouraging readers to learn more about the benefits of WIDIA VariTap by contacting an authorized distributor or visiting the website.
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Catalog excerpts

WIDIA Master Catalog 2015-1

MASTER CATALO Tapping Preview

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WIDIA Master Catalog 2015-2

WIDIA™ Means Complete Quality As an innovator for more than 80 years, the WIDIA Products Group has been designing and manufacturing metalcutting products that make customer machining processes more efficient and effective. With thousands of products in our portfolio, the WIDIA Products Group offers competitive advantages that will enhance your productivity and bolster your profitability. To learn more, contact your local Authorized WIDIA Distributor or visit www.widia.com. TAPPING & TOOLING SYSTEMS

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WIDIA Master Catalog 2015-3

WIDIA Tapping Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii–v Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi–xix Tapping High-Performance Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2–A179 High-Performance Thread Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A180–A206 Production...

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WIDIA Master Catalog 2015-4

WIDIA means complete quality When you buy products from the WIDIA family of brands, you’re not just buying speed, power, and precision — you’re buying complete quality. The WIDIA Products Group brands offer the most complete portfolio of precision-engineered products and solutions. With thousands of milling, turning, holemaking, and tooling systems products available through a skilled network of Authorized Distributor partners, you’ll find everything you need from one single source. 80+ Years of Quality 1930 1925 Application to register “WIDIA” as a trademark WIDIA wins the Grand Prix at the...

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WIDIA Master Catalog 2015-5

Technical expertise you can count on WIDIA™ brand cutting tools are available exclusively through a specialised network of Authorized Distributor partners whom you can count on to deliver much more than products. They will show you how to: • Significantly reduce cycle time. • Improve machine tool utilization. • Achieve measurable productivity improvements. • Take advantage of proven supply chain solutions. • Access local inventory and best-in-class technical support. • Request onsite demonstrations of the latest tooling technology. The most powerful family of brands in the industry The WIDIA...

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WIDIA Master Catalog 2015-6

New Products Our latest Metalcutting Innovations are designed to deliver higher productivity, longer tool life, and increased application versatility. For more information about the latest products and services from WIDIA™, please contact your WIDIA Representative or Authorized WIDIA Distributor, or visit www.widia.com. VariTap™ Series • Ideal for customers who have a variety of materials to machine. High-Performance HSS-E-PM Victory™ Taps • Manufactured from high-vanadium HSS-E to provide long and consistent life. • Enhanced design for reliable thread in different materials. • Geometry designed...

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WIDIA Master Catalog 2015-7

High-Performance Solid Carbide Taps Synchro Plus™ Holders • High-performance to surpass competitive taps. • New line of Synchro Plus holders minimizes axial forces resulting in longer cutting tool life; see pages B6–B9. • More production from a single tool. • Available in various specifications.

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WIDIA Master Catalog 2015-8

Secure point of use solutions — tooling at the right place at the right time. Combined with our powerful WIDIA™ ToolBOSS Management Software, the 28 LEVEL cabinet provides a versatile, high-capacity solution to meet the unpredictable challenges of logistics and supply chain management. • Cut tooling inventory. • 24/7 stock availability. • Unique reconfiguring. • Decrease tooling spend. • Reduce administrative costs. • Accountability. • Reduced cost per location. Drawer Options 19 different drawer sizes available. Compatibility Fully compatible with existing ToolBOSS units. Diagnostics Built-in...

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WIDIA Master Catalog 2015-9

Future-Port USB interface, as well as a DCS expansion port, for use with RFID and other ancillary equipment. High-Speed Access Rapid search and selection of an item is enhanced with LED identification system, guiding users to the correct drawer. Traceability Software provides a complete audit trail, tracking component usage details. Expandability Expandable up to 10 units per system, providing up to 1.121 secure locations. To learn more about ToolBOSS, contact your local Authorized Distributor or visit www.widia.com.

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WIDIA Master Catalog 2015-10

Recondition Anyone can regrind your tools — only we truly recondition them. Why recondition? Our Reconditioning Services help optimise the total value of your metalcutting tools throughout their entire life cycle by giving them “like-new” performance characteristics — with rapid turnaround time — so the tools you need are always on-hand and perform just like new. By sending your worn drills and end mills for reconditioning, you get: • Proprietary geometry. • Certified coatings. • Superior quality. • Like-new performance. • Fast turnaround time. • Application support throughout the entire tool...

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WIDIA Master Catalog 2015-11

Why Recycle? It’s the right thing to do! It’s easy for your company to be environmentally conscious with our Carbide Recycling Program. By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are recycled responsibly. It’s profitable! Not only does WIDIA™ make it easy for your company to be environmentally conscious, we offer an added incentive — it is profitable. Through our Carbide Recycling Program, get the full value of your investment in metalcutting tools, improve profitability, and reduce your overall tooling spend. When you send...

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WIDIA Master Catalog 2015-12

Sustainable Engineering Environmental Responsibility We are deeply committed to designing and manufacturing environmentally responsible products that deliver high performance and proven value. With decades of experience in tooling and manufacturing, and the synergies of superior engineering, leading technology, and customized solutions, we offer some of the most effective opportunities for sustainable manufacturing in the industry. Our comprehensive range of products and excellent customer service make us your complete supplier of sustainable tooling solutions. Sustainable Engineering Leading...

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