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WIDIA-Manchester Products Master Catalog

WIDIA-Manchester Products Master Catalog
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WIDIA-Manchester Products Master Catalog

Product catalog summary
Overview: The document provides comprehensive information on Widia's Customer Application Support for metalcutting solutions, detailing contact information for global locations and a guide to tooling systems and carbide grades.
Customer Application Support: Widia offers a leading help-desk for tooling application solutions, providing access to metalworking expertise and support tools. Contact details are available for the USA, Europe, and Asia Pacific regions.
Contact Information: Detailed contact information is provided for Kennametal's headquarters and regional offices, including phone numbers, fax numbers, and email addresses for customer service and technical support.
Product Offerings: The document outlines various product lines, including:
  • MTC™ System: Inserts for cutoff, grooving, and threading.
  • Separator® Cutoff: Inserts and toolholders for efficient cutoff operations.
  • Chipmaker® Grooving: Solutions for O.D. and I.D. grooving.
  • Ranger™ Face Grooving: Toolholders and inserts for small diameter face grooving.
  • Octicut® Threading: Threading inserts and toolholders for miniature series applications.
Carbide Grades: Various carbide grades are listed with specific applications and properties, such as C2 for cast irons and non-ferrous alloys, and M93 for superior resistance to welding and oxidation.
Toolholder Systems: Specifications for MTC™ Toolholder Systems for Swiss Style CNC Machines and Integrated Shank Toolholder Systems are provided, including dimensions and part numbers.
Toolholders: Includes Ranger™ Toolholders, Small Diameter Face Grooving Toolholders, S-LOC™ Toolholders, and GROOVIDEX® Toolholders, each with specific configurations and part numbers.
Inserts: Includes Ranger™ Inserts, Chipmaker® Inserts, Central Neutral and Positive Rake Inserts, and Octicut® Threading Inserts, with various coatings and configurations.
Components and Replacement Hardware: Lists screws, clamps, and support blades required for toolholder and insert assembly, with part numbers for compatibility and replacement.
Recommendations and Notes: Highlights include toolholder positioning, support blade clearance, and the need for additional components for full assembly.
Specifications: Detailed specifications for threading inserts and toolholders, including coatings and pitch dimensions.
Procedures: Instructions for using threading toolholders and assembling hardware.
Norms and Recommendations: Technical recommendations for cutoff systems, tool alignment, feed rate adjustments, and coolant use to improve performance.
Key Data from Tables and Charts: Tables list part numbers, dimensions, and styles for inserts and toolholders, with a table for insert selection based on chip control requirements.
Critical Information: Emphasizes selecting appropriate inserts and toolholders for specific materials and applications, and the importance of proper setup and maintenance.
Toolholder Alignment and Adjustment: Instructions for aligning and adjusting support blade assembly on toolholders for cutting face grooves.
Application Information: Recommendations for insert placement, toolholder projection length, and speed/feed adjustments.
Face Grooving Ranges: Chart outlines plunge range at various diameter settings.
Threading Technical Recommendations: Guidelines for selecting production methods, cartridges, threading inserts, and cutting speeds.
Cutting Speed and Material Recommendations: Recommended cutting speeds and grades for different materials.
Threading Charts and Limits: Charts for UN and ISO metric threads, helix selection, and threading limits.
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Catalog excerpts

WIDIA-Manchester Products Master Catalog-1

GROOVING / CUTOFF / THREADING KENNAMETAL HEADQUARTERS World Headquarters Kennametal Inc. 1600 Technology Way Latrobe, PA USA 15650 E-Mail: [email protected] Phone: (01) 888.539.5145 Fax: (01) 724.539.6830 EUROPE Kennametal Europe GmbH RheingoldstraBe 50 8212 Neuhausen am Rheinfall Switzerland E-Mail: [email protected] Phone: (41) 52 6570 100 Fax: (41) 52 6570 101 ASIA PACIFIC Kennametal Singapore Pte. Ltd. No. 11 Gul Link Jurong Singapore 629381 E-Mail: [email protected] Phone: (65) 6 2659222 Fax: (65) 6 8610922 Get fast and reliable answers to your toughest metalcutting problems with Widia’s Customer Application Support! Widia’s Customer Application Support Team… …is the metalworking industry’s leading help-desk resource for tooling application solutions and problem resolution! • Easy access to proven metalworking expertise • Service level excellence • Best-in-class application support tools and technology CUSTOMER APPLICATION SUPPORT: [email protected] [email protected]

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WIDIA-Manchester Products Master Catalog-2

KENNAMETAL HEADQUARTERS World Headquarters Kennametal Inc. 1600 Technology Way Latrobe, PA USA 15650 E-Mail: [email protected] Phone: (01) 888.539.5145 Fax: (01) 724.539.6830 EUROPE Kennametal Europe GmbH RheingoldstraBe 50 8212 Neuhausen am Rheinfall Switzerland E-Mail: [email protected] Phone: (41) 52 6570 100 Fax: (41) 52 6570 101 ASIA PACIFIC Kennametal Singapore Pte. Ltd. No. 11 Gul Link Jurong Singapore 629381 E-Mail: [email protected] Phone: (65) 6 2659222 Fax: (65) 6 8610922 CUSTOMER SERVICE LOCATION [email protected] [email protected]...

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WIDIA-Manchester Products Master Catalog-4

Manchester Insert Carbide Grades A general purpose tungsten carbide for use on cast irons, non-ferrous alloys and many high temperature alloys. A premium, single phase PVD TiN coating over a tough, specially formulated substrate that performs well in speed ranges higher than possible with grade M40. Ideal for carbon steels, alloy steels, bearing steels and martensitic stainless steels. A general purpose alloyed tungsten carbide for steel cutting. A multiphase CVD coating with Al2O3 as its primary constituent, over a hard, wear resistant tungsten carbide substrate. Its capabilities extend over...

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WIDIA-Manchester Products Master Catalog-5

MTC™ and SLS™ Toolholder and Insert Systems

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WIDIA-Manchester Products Master Catalog-6

MTC-SX™ INSERT MTC-SX™ and MTC-SX™-Ultra Inserts MTC-SX -Ultra Part No. Right Hand Shown MTC-SEPARATOR® Xtra™— a new industry standard in Cutoff tool technology MTC-SX™-Ultra — an enhanced version of MTC-SX™. Ideal for 300 series stainless, Tool Steel, Titanium and Nickel Based alloys like Inconel at moderate speeds and feeds. Double ended for extended life Specifically designed to increase cutoff speeds and feeds Application-specific geometry minimizes cutting pressure, extending the life of the tool Delivers superior surface finishes MTC-SX™ inserts are available in TiN (M40), TiAlN (M43),...

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WIDIA-Manchester Products Master Catalog-7

MTC-PT™ INSERT MTC-PTN™ INSERT MTC-PT™ Inserts Deep grooving tool for Plunge and Turn operations High positive rake geometry for low cutting force, especially in soft materials Cuts in both axial and radial directions Delivers excellent chip control over the full range of DOC when Turning MTC-PT™ inserts are available in TiAlN (M43), TiCN (M45) & TiAlN (M93).* Exclusively for I.D. Application. ** Not for I.D. Application. MTC-PTN™ Inserts Neutral geometry Ideal for Cast Iron applications MTC-PTN™ inserts are available in AIOX (M240).

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WIDIA-Manchester Products Master Catalog-8

MTC-PC™ INSERT MTC-PCN™ INSERT MTC-PC™ Inserts Part Number O.D./FG 581-101 581-102 581-103 581-104 581-105 MTC-PC™ Inserts Designed with full nose radius geometry for Plunge and Contour operations Effective cutting edge geometry exceeds 180º for increased versatility Superior chip control MTC-PC™ inserts are available in TiAIN (M43), TiCN (M45) & TiAIN (M93). MTC-PCN™ Inserts Part Number O.D./FG 581-114 581-116 581-118 MTC-PCN™ Inserts Neutral Geometry Effective cutting edge geometry exceeds 180º for increased versatility Ideal for Cast Iron applications Part Number O.D./FG 581-115 581-117 581-119...

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WIDIA-Manchester Products Master Catalog-9

MTC™ Toolholder System for Swiss Style CNC Machines Double V design: - offers maximum insert stability - optimizes insert positioning - provides “operator friendly” insert indexing MTC™ Toolholder System Left Hand Right Hand MTC™ Toolholder System Left Hand Right Hand *Insert exterior edge in line with toolholder edge. NOTE: All MTC™ Toolholders for Swiss Style CNC Machines use MTC-SX™ or MTC-SX™-Ultra inserts. Replacement Hardware INCH / METRIC Clamp Screw 606-249 Hex Screw 644-102 Torx Screw

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WIDIA-Manchester Products Master Catalog-10

MTC™ Integrated Shank Toolholder System Right Hand Shown Double V design: - offers maximum insert stability - optimizes insert positioning - provides “operator friendly” insert indexing Integral shank toolholders are available in stub or extended DOC, right or left hand. Integral shank toolholders are available in stub or extended DOC. NOTE: • .375 and .500 toolholders require clamp screw 606-249 • All .094, .125 & .156 toolholders with shanks .625 and larger require clamp screw 619-205 • All .188, .250 & .312 toolholders require clamp screw 619-168

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WIDIA-Manchester Products Master Catalog-11

MTC™ Integrated Shank Toolholder System Right Hand Shown Double V design: - offers maximum insert stability - optimizes insert positioning - provides “operator friendly” insert indexing Integral shank toolholders are available in stub or extended DOC, right or left hand. Integral shank toolholders are available in stub or extended DOC. NOTE: • 10mm and 12mm toolholders require clamp screw 606-249 • All 2.5mm, 3mm & 4mm toolholders with shanks 16mm and larger require clamp screw 619-205 • All 5mm, 6mm & 8mm toolholders require clamp screw 619-168

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WIDIA-Manchester Products Master Catalog-12

MTC™ SLS™ Cutoff/Parting Toolholder System One MTC™-SLS™ toolholder will accommodate the full range of SX insert widths, both inch and metric. MTC-SX™ Cutoff & Parting See page A2 for MTC-SX™ insert selections MTC™ SLS™ Cutoff/Parting Left Hand Toolholder Cartridge 253-102 " " " 253-104 " " " " 253-108 " " " " Right Hand Toolholder

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Archived catalogs

  1. WIDIA Advances

    646  Pages

  2. TURNING

    758  Pages

  3. END MILLS

    3  Pages

  4. FACE MILLS

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.