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WIDIA-Circle Products Master Catalog

WIDIA-Circle Products Master Catalog
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WIDIA-Circle Products Master Catalog

Product catalog summary
Overview: This document is a comprehensive guide on WIDIA's small hole boring tools, focusing on indexable insert tooling for precision micro boring. It includes detailed specifications, procedures, and recommendations for selecting and using these tools effectively.
Small Hole ID Indexable Insert Tooling: The document details micro boring bars with diameters as small as 0.062 inches, available in steel and carbide shanks, suitable for a wide range of applications.
Choosing the Correct Small Hole Boring Bar: It provides guidance on selecting the appropriate boring bar based on hole size, material, and application requirements, including a tool selection guide and performance considerations.
Catalog Numbering System: An explanation of the catalog numbering system is provided to identify product attributes such as material, size, and application type.
Boring Bars for Turning, Profiling, Grooving, and Threading: Specifications and applications for different types of boring bars are discussed, including their capabilities and limitations.
Insert Selection Guide: Guidance on selecting the right insert based on material and machining requirements is provided, including chipbreaker geometries and grade descriptions.
Technical Information: Additional technical details include speed and feed charts, and a custom solution worksheet for tailored applications.
Key Features: The document highlights positive rake geometry for improved cutting action and surface finish, multiple grades and styles of inserts, and a comprehensive selection guide to ensure optimal tool performance.
Recommendations: Users are advised to carefully select tools based on specific machining needs, considering factors such as material type, bore size, and desired finish. The guide emphasizes the importance of matching the tool to the application to achieve superior results and efficiency.
Specifications: The document lists multiple boring bar models with their respective order numbers, catalog numbers, and technical specifications such as rake angle, diameter, and other parameters.
Clamping Systems: Boring bars are categorized under different clamping systems, each with specific configurations for right-hand and left-hand operations.
Materials: The document specifies the material composition of the boring bars, focusing on steel and carbide options.
Notes and Recommendations: Important notes include the rake angle being shown as -5° for most models, and specific calculations for parameters using certain insert styles.
Key Data: Tables provide critical data for selecting the appropriate boring bar based on machining requirements, including dimensions and compatibility with specific inserts and screws.
Conclusion: This document serves as a comprehensive guide for selecting small hole boring bars for turning applications, offering detailed specifications and configurations to meet diverse machining needs.
Procedures and Recommendations: The document outlines the application range for micro boring bars, emphasizing their use in aerospace, heavy equipment, and automotive industries. It provides a cross-reference chart for small hole boring inserts and recommendations for machining conditions.
Standards and Norms: The document adheres to ISO and ANSI standards for catalog numbering and tool specifications.
Key Data from Tables and Charts: Speed and feed charts are provided for various grades and material groups, offering guidance on optimal machining parameters.
Critical Information: The document emphasizes the importance of selecting the correct insert and toolholder for specific applications to ensure precision and efficiency.
Applications: The tools and inserts are suitable for a wide range of applications, including boring, grooving, profiling, and threading in various materials.
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Catalog excerpts

WIDIA-Circle Products Master Catalog-2

Tools for Small Hole Boring Small Hole ID Indexable Insert Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2–C79 Choosing the Correct Small Hole Boring Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C4–C7 Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C8–C9 Boring Bars for Turning . ....

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WIDIA-Circle Products Master Catalog-3

Small Hole Boring • ID Indexable Insert Tooling The WIDIA™ line of micro boring bars provides accurate holemaking tooling in diameters as small as .062" (1,57mm). These economical, indexable inserts are available in both steel and carbide shanks and are stocked in both metric and inch sizes. Ideal for a wide range of applications, including precision micro boring. 80° Diamond Insert Boring Bars • Available in shanks as small as .157" (4,0mm) to bore >.180" (4,57mm) diameter. Threading and Grooving Boring Bars • Positive rake geometry for free cutting action and better surface finishes. • Easy...

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WIDIA-Circle Products Master Catalog-4

Multi-application tooling — groove and thread with the same bar. .002" (0,05mm) insert nose radii available; insert repeatability within .0002" (0,005mm). Inserts available in multiple styles and grades, including polycrystalline diamond tipped, for all machining applications. Choose from high-quality steel or carbide shanks with through tool coolant capabilities. Triangle Insert Boring Bars • Designed for less obstruction and greater chip evacuation. • Positive rake geometry to bore holes >.275" (6,98mm) diameter. • Stocked in all grades, including diamond-tipped and borazon-tipped styles. •...

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WIDIA-Circle Products Master Catalog-5

Tool Selection Guide Choosing the Correct Small Hole Boring Bar The World’s Most Comprehensive Boring Solutions Trust the WIDIA™ full line of boring tools to meet all of your demanding job requirements. Whatever the work at hand, you are sure to find the most appropriate solution in this comprehensive, easy-to-use guide. We engineer only the BEST boring tools, guaranteed to reduce your machining time, provide superior results, and outperform the competition. Indexable Tooling Solid Carbide Select the Correct Small Hole Boring Product Platform for Your Application 1 Determine tooling system to...

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WIDIA-Circle Products Master Catalog-6

high performance general performance Indexable Tooling high performance general performance Solid Carbide Indexable Tooling high performance Indexable Tooling general performance Solid Carbide NOTE: Proper bar selection will have largest minimum bore dimension under hole size to be bored.

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WIDIA-Circle Products Master Catalog-7

Tool Selection Guide Choosing the Correct Small Hole Boring Bar Determine Materials to Be Machined and the Appropriate Insert B Determine bore depth (how far the boring bar extends from the holder). Multiply bar diameter by 4. If bore depth is less, use a steel bar. If bore depth exceeds 4:1 ratio, use a carbide bar. Use L1 or L4 depending on bar selected. (See recommended maximum overhang chart on page C160.) For indexable tooling, go to step 3. For all other tooling systems, go directly to step 4. Small Hole Boring Bars for Turning Clamping System S • Carbide CCBI • Inch Consult the Small Hole...

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WIDIA-Circle Products Master Catalog-8

Tool Selection Guide Choosing the Correct Small Hole Boring Bar Determine Materials to Be Machined and the Appropriate Insert Small Hole Boring Positive Inserts first choice alternate choice ANSI catalog number CDHB1206X0 CDHB120605 5 Select the appropriate insert based on style, grade, and geometry. NOTE: max DOC only applies to tipped inserts, which are designated with an “M” at the end of the catalog number. CDHH-R/L D ISO catalog number CDHHS4T002R ANSI catalog number Right hand CDHH120605R NOTE: Right hand inserts used in left hand bars only. 6 Determine the Speed and Feed Chart for the...

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WIDIA-Circle Products Master Catalog-9

Small Hole Boring Bars Catalog Numbering System How Do Catalog Numbers Work? Each character in our catalog number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. Series Type Insert Shape (optional) S = Steel (with coolant) C = Carbide (with coolant) Reverse Chamfer or Back Chamfer Bar M Offset Internal Grooving Bar

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WIDIA-Circle Products Master Catalog-10

Small Hole Boring Bars Catalog Numbering System By referencing this easy-to-use guide, you can identify the correct product to meet your needs. CSBI180187257R Head Diameter Shank Diameter Lead Angle shown as “KRI” for metric bars and “KRA” for inch bars Thread Depth for Threading Bars Overall Length for Straight Shank Bars Metric 12 = 12,70mm Head Diameter Shank Diameter NOTE: Only shown on stepped-style bars.

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WIDIA-Circle Products Master Catalog-11

Small Hole Boring Bars for Turning Clamping System S • Steel CSBI • Inch NOTE: D min and F calculated using the CPG grooving-style insert.

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WIDIA-Circle Products Master Catalog-12

Small Hole Boring Bars for Turning Clamping System S • Steel catalog number Right hand SSBIC62575R gage insert insert screw gage insert insert screw catalog number Right hand CSBM5650R CSBM • Metric order number Small Hole Boring • Boring Bars for Turning SSBIC • Inch

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WIDIA-Circle Products Master Catalog-13

Small Hole Boring Bars for Turning Clamping System S • Steel Stepped

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WIDIA-Circle Products Master Catalog-14

Small Hole Boring Bars for Turning Clamping System S • Steel Stepped

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WIDIA-Circle Products Master Catalog-15

Small Hole Boring Bars for Turning Clamping System S • Carbide

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WIDIA-Circle Products Master Catalog-16

Small Hole Boring Bars for Turning Clamping System S • Carbide QCMI • Inch

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WIDIA-Circle Products Master Catalog-17

Small Hole Boring Bars for Turning Clamping System S • Carbide

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WIDIA-Circle Products Master Catalog-18

Small Hole Boring Bars for Turning Clamping System S • Carbide Stepped

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WIDIA-Circle Products Master Catalog-19

Small Hole Boring Bars for Turning Clamping System S • Carbide Stepped

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WIDIA-Circle Products Master Catalog-20

Small Hole Boring Bars for Turning Clamping System S • Steel FSBI • Inch

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WIDIA-Circle Products Master Catalog-21

Small Hole Boring Bars for Turning Clamping System S • Steel

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Archived catalogs

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  2. TURNING

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  3. END MILLS

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  4. FACE MILLS

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