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Widia Manchester
Manchester catalogue

Manchester catalogue

Product catalog summary

Mission Statement: Manchester Tool Company is dedicated to delivering high-quality, cost-effective tooling systems for the metal cutting industry, with a focus on cutoff, grooving, and niche products. The company prioritizes customer satisfaction, integrity, and collaboration with stakeholders.

Product Overview: The document details various tooling systems and products offered by Manchester Tool Company, including:

MTC™ System: Comprising MTC-SX™ Cutoff Inserts, MTC-PT™ Plunge & Turn Inserts, MTC-PC™ Plunge & Contour Inserts, and toolholder systems for diverse applications.
Separator® Cutoff: A range of inserts and toolholders designed for efficient cutoff operations.
Chipmaker® O.D. & I.D. Grooving: Inserts and toolholders for external and internal grooving applications.
Ranger™ Face Grooving: Solutions for face grooving with specialized toolholders and inserts.
Octicut® Threading: Threading inserts and toolholders for precise threading operations.
Swiss Style Tools: Designed for cutoff, turning, grooving, and threading in Swiss CNC machines.
Holeshot® OTM™: A range of drills and mills for various cutting applications.

Technical Information: Detailed technical specifications for various carbide grades used in the inserts, highlighting their applications and performance characteristics. Key grades include C2, C5, GC, M24, M40, M43, M433B, M45, M50, M53, M70, M74, M93, M95, CBNCI, and CBNHT.

Toolholder Systems: The MTC™ Toolholder System is emphasized for its double V design for maximum insert stability and operator-friendly indexing, with specifications for both inch and metric systems.

Chipmaker® Inserts and Toolholders: Specifications and options for Chipmaker® inserts and toolholders used in machining operations, focusing on O.D. and I.D. grooving applications, with both inch and metric measurements.

Carbide Grades Overview: Includes CVD Coated Carbide Grades, PVD Coated Grades, Micrograin Uncoated Carbide, and Super Cermet Grades, each designed for specific applications and materials.

Separator® Cutoff Inserts: Various types of Separator® inserts are detailed, each suited for different materials and speeds, such as Separator® Classic, F2, G2, D2, S2, S2-Ultra, X2, and X2-Ultra.

Technical Recommendations: Recommendations for minimizing edge chipping, improving chip control, surface finish, and reducing cutoff nib.

Grooving and Face Grooving Systems: Guidelines for machine and workpiece setups, toolholder overhang, and specific instructions for Ranger™ tooling.

Conclusion: The document emphasizes the importance of selecting the right insert and maintaining proper tool setup for optimal performance.

Face Grooving: Procedures for widening a face groove without changing the initial diameter setting, maintaining tool position for clearance and efficiency.

Internal Grooving: Specifications for internal groove depth and bore diameter, with a table listing maximum groove depths and corresponding minimum bore diameters.

Threading Methods: Normal and reverse threading methods are discussed, detailing advantages and necessary helix angles for different thread pitches.

Tool and Insert Selection: Guidelines for selecting threading helix angle, threading inserts, and insert grades, with charts for recommended cutting speeds.

Threading Recommendations: Tables offer recommendations for the number of passes and infeed per pass for various thread pitches.

Swiss Style Tool Systems: Recommendations for backturning inserts and maximum depth of cut per pass.

Applications: Application-specific recommendations for cutoff, grooving, and face grooving operations, including suggested surface feet per minute (SFM) and inches per revolution (IPR) for various material grades.

Catalog excerpts

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A general purpose tungsten carbide for use on castirons, non-ferrous alloys and many high temperaturealloys. A premium, second generation PVD TiAlN coating over a tough, general purpose, steel cutting substrate. Anideal general purpose grade for use in carbon steels,alloy steels, stainless steels and high temperature alloys. > ٮ Cutoff A general purpose alloyed tungsten carbide for steelcutting. > A mixed ceramic grade of TiC and Al2O3. Its fine grainstructure and high temperature hardness make it wellsuited for light to moderate duty applications in bothsoft and hardened cast irons and steels....

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Right Hand Shown

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Right Hand Shown

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Bar CapacityLeft HandWDiameterABCEFRight Hand 250-402 *1.5mm20mm10mm10mm100mm22.4mm10mm 250-401 * 250-404 *1.5mm20mm12mm12mm100mm22.4mm12mm 250-403 * 250-406 1.5mm26mm15.8mm16mm125mm24.1mm16mm 250-405250-408 1.5mm26mm19.8mm20mm125mm24.1mm20mm 250-407250-412 *2mm20mm10mm10mm100mm22.4mm10mm 250-411 * 250-414 *2mm20mm12mm12mm100mm22.4mm12mm 250-413 * 250-416 2mm26mm15.8mm16mm125mm24.1mm16mm 250-415250-418 2mm26mm19.8mm20mm125mm24.1mm20mm 250-417 *Insert exterior edge in line with toolholder edge. NOTE: All MTCٙ Toolholders for Swiss Style CNC Machines use MTC-SX or MTC-SXٙ-Ultra inserts. >

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Left HandWidth of CutDepth of CutRight Hand > ٙ

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Right Hand Shown RHLH Toolholders Clamp Screw 3/8 & 1/2 Shank Tools619-1225/8 & 3/4 Shank Tools619-120 > Toolholders Clamp Screw 10x10mm & 12x12mm Shank Tools619-15416x16mm & 20x20mm Shank Tools619-152 >

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Right Hand Shown RHLH Left HandClamp WDBCC1FClampRight Hand206-422 435-1811/81.001.006.001.681.00435-180 206-420206-423 435-1813/161.001.006.001.681.00435-180 206-421 > Note: Above toolholders are supplied with clamp. See pages B2-B9 for inserts. Left HandClamp WDBCC1FClampRight Hand206-419 435-1813252515042.625435-180 206-417206-424 435-1814252515042.625435-180 206-418 > Note: Above toolholders are supplied with clamp. See pages B2-B9 for inserts.

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Right Hand Shown RHLH Left HandD*BC*C1*F**Right Hand206-142 13/161.006.001.501.25 206-141206-144 13/161.256.001.501.50 206-143 > *For 3/32" WOC, DӔ is 1/2" and subtract .288 from CӔ dimension. **Add .031 for 3/16" WOC. See pages B2-B9 for inserts. Support Blade ScrewsClamp Screw 606-164619-121 > Left HandD*BC*C1FRight Hand206-262 20251503825 206-271206-440 20321503832 206-439 > *For 2.5mm WOC, ΓD is 12.7mm and subtract 7.3mm from ԓC dimension. Toolholder supplied without support blade and clamp. For 2mm and 2.5mm WOC, subtract 7.3mm from ԓC dimension. See pages B2-B9 for inserts. Support Blade...

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Right Hand Shown Left HandDBB1CF*F1Right Hand206-118 **2.25.7501.72 4.501.50.810 206-128 **֖2.251.001.725.621.60.900 > Bar Capacity 206-114206-136 2.251.001.725.001.751.06 206-123206-108 2.251.001.726.001.751.06 206-113 > *֔F dimension is based on 3/16" WOC. **3/4Ԕ shank holders 206-118 and 206-128 use different clamps. See pages B2-B9 for inserts. Support Blade ScrewsClamp Screw 606-171619-112 > Left HandDBB1CF*F1Right Hand206-410 5625441504327 206-408206-442** 5620441253821 206-441** > *ΔF dimension is based on 1/8" WOC.**20mm shank holders 206-442 and 206-441 use different clamps. Toolholder...

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Customer Service: 800.237.8789 ◆ Technical Support: 800.282.1331 ◆ Fax: 330.644.6139 >

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Right Hand Shown Left HandDOCABB1CC1C2FRight Hand203-354 14.33225716012344.432.8 193225716512349.232.8 203-353 203-356 14.33232֖180֖44.432.8 193232֖185֖49.232.8 203-355 > Toolholders supplied without support blade, clamp and stop. See pages C2-C6 for inserts. WLeft HandRight HandmmSupport BladeClampClamp forStopClamp for ClampSupport Blade Cermet/CeramicCermet/Ceramic > WLeft HandRight HandmmSupport BladeClampClamp for StopClamp for ClampSupport Blade Cermet/CeramicCermet/Ceramic 5308-150407-135437-143601-107437-139 407-113308-1196308-151407-144437-144601-107437-140 407-143308-1208308-152407-137ٗ601-108407-115...

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Right Hand Shown Left HandDOCABB1CC1C2FRight Hand204-272 16352571661372951 20352571661372955 204-271 204-274 163532֖֖166֖2951 203532֖֖166֖2955 204-273 > Toolholders supplied without support blade, clamp and stop. See pages C2-C6 for inserts. WLeft HandRight HandmmSupport BladeClampClamp forStopClamp for ClampSupport Blade Cermet/CeramicCermet/Ceramic > WLeft HandRight HandmmSupport BladeClampClamp for StopClamp for ClampSupport Blade Cermet/CeramicCermet/Ceramic 5308-150407-135437-143601-107437-139 407-113308-1196308-151407-144437-144601-107437-140 407-143308-120 8308-152407-137601-108407-115...

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Left Hand Shown Min. EnterBarDiameterDiameterCounter ClockwiseClockwiseLeft HandDOCBCDFRight Hand 204-2655/321.007.56.750.562204-265 > Note: These bars use a single end insert.See page C16 for inserts. Counter ClockwiseClockwiseLeft HandRight HandSupportSupportWBladeClampClampBlade .126308-202407-189407-196308-216 > Support Blade ScrewsClamp Screw 606-197619-122 > Min. EnterBarDiameterDiameterCounter ClockwiseClockwiseLeft HandDOCBCDFRight Hand 226-2504252502014.3226-250 > Note: These toolholders use a single end insert. Toolholders supplied without support blade and clamp. See page C16 for inserts....

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Left Hand Shown Min. EnterBarDiameterDiameterCounter ClockwiseClockwiseLeft HandDOCBCDFRight Hand204-217 1/42-1/212.02.001.312 204-261 See pages C16 and C17 for inserts. Counter ClockwiseClockwiseLeft HandRight HandWSupport BladeClampStopClampSupport Blade .126Ԕ and 3mm308-156407-124601-117407-107308-180.188 and 5mm308-155407-125601-116407-109308-181.250Ԕ and 6mm308-154407-127601-116407-110308-182 Support Blade ScrewsClamp ScrewStop Screw 606-174619-121619-145 Customer Service: 800.237.8789 ◆ Technical Support: 800.282.1331 ◆ Fax: 330.644.6139 >

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Left Hand Shown Min. EnterBarCounter ClockwiseDiameterDiameterClockwiseLeft HandDOC (Max)BCC1DF*Right Hand218-119 .094.5606.01.0.500.312 218-119218-121 .094.5606.01.5.625.312 218-121218-122 .094.7806.00.625.419 218-123218-124 .094.9408.00.750.510 218-124 > *For inserts with .062 DOC subtract .032Ԕ. See page C22 for inserts. Locking Clamp Screws 606-190 > Min. EnterBarCounter ClockwiseDiameterDiameterClockwiseLeft HandDOC (Max)*BCC1DFRight Hand218-134 2.414.215025128 218-134218-142 2.414.215038168 218-142218-143 2.424.0200ٖ2013 218-143 > *Refer to insert table for specific DOC. See page C22 for...

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