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Widia Manchester
Indexable Milling

Indexable Milling

Product catalog summary

Introduction
This document provides an overview of WIDIA Products Group's offerings in indexable milling and holemaking tools, emphasizing their commitment to quality and innovation in metalcutting products. It highlights their extensive product portfolio and global presence.

Product Specifications
The document details various machining operations such as face milling, pocketing, counter sinking, chamfering, drilling, and reaming. It includes tool dimensions, coolant options, and shank types, offering a comprehensive guide to available tools and their applications.

Safety Instructions
Important safety guidelines are provided for metalcutting operations, emphasizing the need for personal protective equipment and proper ventilation to avoid hazards from high-speed operations and dust exposure.

Material Overview
A detailed classification of materials is presented, including unalloyed and alloyed steels, stainless steels, cast irons, aluminum alloys, copper alloys, and non-metals, with specific conditions and machinability characteristics.

Company Information
The document includes contact information for WIDIA's global headquarters and regional offices, underscoring their worldwide reach and customer support network.

Historical Context
WIDIA's history of innovation is highlighted, noting key milestones such as the introduction of tungsten carbide production and the development of coated carbide inserts.

Custom Solutions
WIDIA offers custom solutions for indexable milling and holemaking, with capabilities for designing and manufacturing specialized tools tailored to specific applications.

Training and Support
WIDIA provides robust training programs and technical support through a network of authorized distributors, ensuring customers can maximize productivity and efficiency with their products.

Conclusion
The document concludes by reinforcing WIDIA's commitment to quality and innovation, positioning them as a leader in the metalcutting industry.

Product Offerings
The document details various milling products, including Face Mills, Shoulder Mills, Helical Mills, and Copy Mills, designed to enhance productivity, reduce machining time, and offer superior performance.

Key Products

Victory™ M1200 Mini: Designed for soft cutting action with reduced machining time, offering 30% lower cutting forces and up to 50% better tool life.
M690 Series 90˚ Shoulder Mills: Provides optimal chip evacuation and excellent shoulder finish with new SDMX inserts.
M1200HF: High-feed face milling with 12 cutting edges per insert, offering the highest metal removal rates and up to 48% shorter cycle times.
M270 Series: Includes precision ball nose and toroidal indexable roughers and finishers with high-feed inserts for high-performance machining.

Choosing the Correct Cutter
The guide provides a step-by-step process for selecting the appropriate milling tool based on application, material, and required specifications, including tool body selection, insert style, and cutting data determination.

Technical Specifications
Detailed technical specifications for each product are included, such as maximum depth of cut, lead angle, indexes per insert, and diameter range, along with guidance on insert geometry and recommended use for different materials.

Conclusion
WIDIA offers a wide range of high-performance milling solutions designed to meet the needs of various industrial applications, emphasizing innovation, quality, and customer satisfaction.

Victory™ M1200 Series

Inserts: Features inserts with twelve cutting edges, designed for high-speed and high-feed operations with reduced power consumption.
Performance: Offers exceptional chip forming and evacuation, superb surface finishes, and extended tool life.
Specifications: Feed rates up to 0.098" per tooth and a 15º lead angle for superior chip-thinning.

M640 Series

Design: Features six cutting edges and a highly positive rake angle, suitable for low-power machines.
Applications: Ideal for high productivity and superior finish operations, with low cutting forces.
Specifications: Max depth of cut is 0.180" with a lead angle of 58°.

M660 Series

Purpose: Designed for heavy-duty face milling in steel and cast iron, with a strong tool body and positive rake angle.
Features: Includes multiple chipbreakers and large chip gash for excellent chip evacuation.
Specifications: Max depth of cut is 0.250" with a lead angle of 45°.

Cutting Data

Feed and Speed: Detailed feed per tooth (fz) and cutting speed (vc) data for various material groups, with adjustments for smaller ae/D1 ratios.
Material Compatibility: Recommendations for different materials such as steel, stainless steel, cast iron, and non-ferrous materials.

Conclusion
The document serves as a comprehensive guide for selecting and using WIDIA face mills, emphasizing productivity, performance, and value across different machining applications.

M680 Series Overview
The M680 series is a general-purpose shoulder mill designed for high reliability and performance, featuring a strong insert and a wide selection of grades and geometries. Standard milling cutters can accept insert nose radii up to 0.079 inches without modification.

Specifications
The M680 tool bodies are available in various sizes with different specifications such as diameter (D1), length (L), maximum depth of cut (Ap1 max), and maximum RPM. They are equipped with coolant supply and have varying weights.

Insert Details
The M680 series includes a variety of inserts, each with specific cutting edges, dimensions, and recommended uses. The inserts are categorized by their geometry and are suitable for different materials and machining conditions.

Cutting Data
Detailed cutting data, including feed per tooth (fz) and cutting speed (vc) for different material groups, with factors for adjusting these values based on the depth of cut.

M300 Series Overview
The M300 series is a reliable option for helical milling applications, offering high metal removal rates and consistent performance. It features a large selection of geometries and grades, a strong tool design, and a positive spiral design for smooth cutting.

Specifications
The M300 tool bodies are designed for general-purpose helical milling, with specifications such as diameter, maximum depth of cut, and RPM. They are equipped with through-tool coolant and are available in various sizes.

Insert Details
The M300 series includes a wide selection of inserts suitable for machining all material types. The inserts are categorized by their geometry and recommended use, with options for different machining conditions.

Cutting Data
Cutting data for the M300 series, including recommended feed per tooth and cutting speed for different material groups and application types.

M270 Series Overview
The M270 Series includes Toroidal and High-Feed tool bodies designed for semi-finishing and finishing applications. These tools feature through-tool coolant and secure insert clamping, ensuring reliable performance across various applications.

Specifications
- Available diameters: .375" to .750"
- Maximum RPM: 52,000 to 57,000
- Coolant supply: Yes
- Insert types: M270TF and M270HF

Insert Details
Inserts are available in different geometries and are designed for high metal removal rates. The M270 Toroidal inserts are suitable for semi-finishing and finishing, while the M270 High-Feed inserts are optimized for high-feed applications.

Cutting Data
For the M270 Series, the starting feed per tooth (fz) and cutting speed (vc) are provided for different material groups. Adjustments are recommended based on the ae/D1 ratio.

M100 Series Overview
The M100 Series is a versatile solution for profiling and copy applications, offering a strong and rigid tool body design. It supports a wide range of operations, including face milling and helical interpolation.

Specifications
- Max depth of cut: .158" to .315"
- Diameter range: .625" to 8.00"
- Coolant supply: Yes

Insert Geometry and Use
The M100 Series offers various insert geometries for different machining needs, including general machining, stainless steel, and high-temp alloys. The inserts are designed for reliability and higher material removal rates.

Application Advice
For high-feed tools, it is recommended to use two effective teeth for feed calculations and adjust parameters for materials above 45 HRC. The high-feed strategy focuses on small depth of cut and high feed rates to enhance productivity.

Conclusion
The WIDIA M100 Series Copy Mills offer a reliable and versatile solution for various milling applications, supported by a comprehensive range of tools and inserts designed to enhance machining efficiency and precision.

Catalog excerpts

Informational Icons Guide Application Icons Face Milling Counter Sinking/ Stroke Chamfering Shoulder Milling: Square End Shoulder Milling: Ball/Bull Nose Reaming: Through Hole Drilling: Inclined Entry Helical Milling Reaming: Blind Hole Drilling: Inclined Exit Slotting: Ball/Bull Nose Reaming: Through and Cross Hole Drilling: Stacked Plates Slotting: Side Reaming: Blind and Cross Hole Drilling: Convex Chamfer Milling Geometry Icons Shank: SN Shank Shank: Shell Mill Shank Shank: Flat Shank: Weldon® Shank: Screw-On India Headquarters Kennametal India Limited WIDIA Products Group 8/9th Mile, Tumkur Road Bangalore - 560 073 Phone: +91 (80) 2839 4321 E-mail: [email protected] Shank: SK Shank (Rübig™) Asian-Pacific Headquarters Kennametal (Singapore) Pte. Ltd. WIDIA Products Group No.11 Gul Link Jurong Singapore 629381 Phone: (65) 6.2659222 E-mail: [email protected] Shank: KM™ Shank ©2010 Kennametal Inc. All rights reserved. A-09-02080EN Feature Icons Tool Dimensions: 2Flute/2Margin/ coolant Tool Dimensions: 2Flute/4Margin/ no coolant Through Coolant: Radial: Drilling Tool Dimensions: 2Flute/4Margin/ coolant Flood Coolant: Drilling Through Coolant: Axial: Drilling DIN — German Institute for Standardization INDEXABLE MILLING & HOLEMAKING Shank: Plain World and Corporate Headquarters Kennametal Inc. WIDIA Products Group 1600 Technology Way Latrobe, PA 15650 USA Phone: 800.979.4342 E-mail: [email protected] European Headquarters Kennametal Europe GmbH WIDIA Products Group Rheingoldstrasse 50 CH 8212 Neuhausen am Rheinfall Switzerland Phone: (41) 52.6750.100 E-mail: [email protected] Slotting: T-Slot INDEXABLE MILLING & HOLEMAKING INDEXABLE MILLING & HOLEMAKING

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Material Overview • AISI DIN ISO 513 WIDIA Means Complete Quality As an innovator for more than 80 years, the WIDIA Products Group has been designing and manufacturing metalcutting products that make customer machining processes more efficient and effective. With thousands of products in our portfolio, the WIDIA Products Group offers competitive advantages that will enhance your productivity and bolster your profitability. To learn more, contact your local Authorized WIDIA Distributor or visit www.widia.com. Metalcutting Safety IMPORTANT SAFETY INSTRUCTIONS Read before using the tools in this...

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Indexable Milling & Holemaking Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii–vii Indexable Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1–A137 Holemaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1–B139 Custom Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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WIDIA™ means complete quality When you buy products from the WIDIA family of brands, you’re not just buying speed, power, and precision — you’re buying complete quality. The WIDIA Products Group brands offer the most complete portfolio of precision-engineered products and custom solution services available today. With more than 14,000 milling, turning, and holemaking products in our portfolio and a skilled network of Authorized Distributor partners, you will nd everything you need from one single source. 80+ Years of Quality 1930 1925 Application to register “WIDIA” as a trademark WIDIA wins...

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Technical expertise WIDIA brand cutting tools are available exclusively through a specialized network of Authorized Distributor partners whom you can count on to deliver much more than products, They will show you how to: • Achieve measurable productivity improvements. • Significantly reduce cycle time. • Improve machine tool utilization. • Take advantage of proven supply chain solutions, • Access local inventory and best-in-class technical support, • Request onsite demonstrations of the latest tooling technology, family of brands in the industry The WIDIA family of brands is well served by a...

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Easy to order Finding the right WIDIA products for your machining applications has never been easier. Our engineers and Authorized Distributor partners are experts in high-performance machining. They will work with you to determine the correct product for your application, then order, ship, and deliver the product with the attention to customer service you would expect from a world-leading brand. Supply chain services Whether your manufacturing enterprise involves batch processes or mass production, or your metalcutting machines are organized in lines, cells, or as standalone units, our supply...

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Robust training programs As a WIDIA customer, you can gain access to our exclusive online training program, where you will nd dozens of training courses on our newest products and services. On the web Visit our website to read up-to-the-minute information about new products, download electronic copies of product literature, and see a list of industry events in which we are participating. Visit www.widia.com and use the Distributor Finder to locate the Authorized Distributor nearest you. When you think speed, power, and precision, think complete quality — think WIDIA. To nd the Authorized WIDIA...

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Custom Solutions for Indexable Milling and Holemaking We are dedicated to designing and developing special milling and holemaking solutions for demanding operations and focused manufacturing. Our factory engineers, production experts, and field application engineers are available to work with you to design solutions to provide maximum productivity and throughput. Unique advantages, such as in-house PVD high-quality coating facilities (TiN, TiCN, TiAIN, AlTiN, Z-coat), a wide range of raw materials (HSS, HSS-E, HSS-Powder; Solid Carbide, Brazed Carbide), and capabilities for a wide range of diameters...

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Indexable Milling

Indexable Milling

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