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WhizCut 2015 Product Catalogue

WhizCut 2015 Product Catalogue
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WhizCut 2015 Product Catalogue

Product catalog summary
Introduction
WhizCut is a prominent manufacturer in the small part machining industry, specializing in solutions for automatic lathes to improve production speed, precision, and efficiency.
New Products
  • WhizHip: Toolholders for parting off small parts, available in left-hand and CA versions, with a narrow front head for better access.
  • P-Line: Expanded line of inserts with high cutting rake angles for turning, copyturning, and backturning.
  • Back Turning: K15ER VLR12-12 tool for profiling or backturning with a small radius, enhancing surface finish and tool life.
  • WhizThrill: Micro Thread Mills with full profile from M1.0, including new lengths and tapered options for bone plates.
Product Specifications
  • External Toolholders and Inserts: Designed for Swiss Type Automatic Lathes, featuring sharp, fully ground cutting edges and high positive cutting rake for various materials.
  • WhizFix Toolholder System: Enables indexing of inserts without removing the toolholder, improving efficiency.
  • WhizHip Toolholders: Equipped with high-pressure coolant for better cooling, chip control, and tool life, especially for difficult materials like titanium.
Technical Information
WhizCut offers PVD-coated and uncoated fine grain carbide inserts suitable for materials like titanium and stainless steel, available in various grades for optimal performance.
Company Information
Founded by Erik Schmidt, WhizCut is a family-owned company with a global presence, exporting 95% of its products to 28 countries, committed to quality and timely delivery.
Online Presence
WhizCut maintains an active online presence with updated product information and discussions on their website and social media.
J-Type Toolholders and Inserts
  • Toolholders: Designed for front turning with WhizFix clamping system for stability and ease of use.
  • Inserts: Available in various styles for groove, finish turning, and copy/profile turning, with corner alternatives for different cutting needs.
  • Chip Control: Styles recommended based on chip length and feed rate requirements.
  • Cutting Rake vs Material: Guidelines for selecting cutting rake angles based on material properties.
  • Axial Relief: Recommendations for axial relief angles to optimize tool strength and surface finish.
K-Type Toolholders and Inserts
  • Toolholders: Suitable for back turning, grooving, threading, and parting off, with WhizFix Pin Type Clamping and conventional options.
  • Inserts: Designed for specific applications like grooving and threading, with styles for various cutting needs.
  • Recommended Cutting Data: Feed rate and speed recommendations for different materials and hardness levels.
Back Turning Inserts
  • Styles: Includes styles tailored for specific back turning applications and material types.
  • Applications: Styles chosen based on requirements like undercutting, chip control, and tool life.
Conclusion
The document serves as a comprehensive guide for selecting and using WhizCut's tooling solutions, emphasizing the importance of choosing the right toolholder and insert style for specific machining tasks.
WhizIn Boring Bars
  • Design and Advantages: Unique profiles and chip control geometries enhance tool life and surface finish, ideal for high-pressure coolant applications.
  • Material Grades: Available in uncoated micro grain and coated grades for specific applications.
  • Recommended Cutting Data: Detailed tables for feed rates and cutting speeds for different materials.
  • Toolholder Specifications: Designed for stability and security, compatible with Swiss-type automatic lathes.
WhizDrill Micro Drills
  • Customization and Production: Customizable micro drills produced to meet specific needs, starting from 0.05 mm in diameter.
  • Carbide Grades: Available in PVD-coated and uncoated sub-micro grain carbide.
  • Ordering Information: Straightforward ordering process with specifications for drill type and other parameters.
  • Drill Types: Various types available for specific applications and geometries.
Conclusion
The document emphasizes selecting the right tool and grade for specific tasks to enhance productivity and tool life, providing comprehensive data and guidelines for choosing WhizIn and WhizDrill products.
Carbide Drill Bits Specifications
  • Style J: Carbide 1, 2, 3 Step Half Round drill bits with specific dimensions.
  • Style K: Carbide Double Countersink Drills with specified angles and dimensions.
  • Style G: Carbide Center Drills with detailed stock numbers and size ranges.
  • Style H: Long Carbide Center Drills with extended length specifications.
  • Style l: Carbide Half Round Drills with a range of diameters and lengths.
  • Style A: Carbide 1-Flute Twist Drill with Reinforced Shank.
  • Style B: Includes variations like 2-Flute Twist Drills and others with reinforced shanks.
Key Data
Tables listing drill bit dimensions, such as diameter and length, provide a comprehensive guide for selecting the appropriate drill bit for specific applications.
Contact Information
WhizCut of Sweden AB, located in Helsingborg, Sweden, provides contact details for further inquiries.
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Catalog excerpts

WhizCut 2015 Product Catalogue-2

The World of WhizCut Smart Solutions on the Cutting Edge Demand on production for small parts around the world is continuously increasing and higher expectations are put on the producers of these parts. This is where WhizCut comes in. At WhizCut we understand the day to day challenges the users of automatic lathes are up against. To assist these users WhizCut has developed a wide range of useful products for all automatic lathes around the globe. We try, to put it simple, to find new solutions for existing problems within the world of small part machining. Our company is based on these new products...

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WhizCut 2015 Product Catalogue-3

We have extended our WhizHip line with new toolholders. WhizHip is now available in left hand and also a new version, CA, specially developed for Parting off small parts. The CA model Toolholder has a narrow front head so the part becomes easy accessible for the Sub Due to very high popularity of our inserts with extra high cutting rake angle we have extended this line with new versions. • Turning inserts with smaller or no corner radius, J15ER HP16-0, K15ER VLR12-12 is developed for where there is a need to profile or backturn with a small radius. This tool makes a 0,1mm radius in the corner...

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WhizCut 2015 Product Catalogue-4

WhizCut of Sweden AB Company Information Introducing WhizCut Committed to Quality in Every Way WhizCut has always taken pride in delivering top quality tooling. All inserts and toolholders are thoroughly examined in top of the range measuring microscopes. Every single cutting edge is also checked at over 60 times enlargement before being packed in transport safe packaging. We at WhizCut therefore guarantee that there is no chipping or other faults in our products. Fast shipment and reliable deliveries are also a major factor in the quality of our products. For this reason we always make sure...

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WhizCut 2015 Product Catalogue-5

External Toolholders and Inserts In the past 15 years there has been a very big change in production of small parts. Many parts that previously were made in cam type machines and traditional CNC machines are now produced in Swiss Type Automatic Lathes. Machining in these machines is different from machining in traditional machines and the great advantages of using swiss turning can only be obtained with the right tooling. All WhizCut inserts are specially developed for these machines and today WhizCut has the widest range of inserts specially developed for Swiss type automatic lathes. Only two...

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WhizCut 2015 Product Catalogue-6

EXTERNAL TOOLING EXTERNAL TOOLING Technical Information Technical Information Only Two Toolholders for All Applications WhizFix Clamping WhizCut offers the widest range of external carbide inserts for Swiss type automatics on the market. Our goal is to offer great performing WhizCut tooling for all applications our customers need in their lathes. WhizCut inserts are divided into 2 different application styles; radial turning and front turning. The toolholders for radial turning and front turning have been optimized for their targeted application. As a result the user of WhizCut inserts only need...

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WhizCut 2015 Product Catalogue-7

Front Turning: J-type Inserts & Toolholders (straight turning, copy turning, groove turning, profile turning) Turning direction Resulting cutting force The J-type inserts are available in many variations to enable the most suitable combination of cutting rakes, shapes, corner executions, chip control and grades of The J-type insert is tilted in the toolholder to give the best clearance and maximum stability in the tooling. The resulting cutting force is illustrated beside. Recommended Cutting Data J-type Inserts Carbon steel Feed rate Material Hardness Feed rate Alloy steel Stainless steel AHJ...

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WhizCut 2015 Product Catalogue-8

J-TYPE INSERTS J-TYPE INSERTS Groove, Finish turning | Use with J-type Toolholders Turning - Selecting the Best Insert • • • • 3° Gives the strongest tool and smoother finish 12° Gives a strong tool and good finish 33° Medium strong tool, wiper good for smooth finish 48-53°: Less strong tool, wiper needed for smooth finish 0-2° for short-chipping materials 3-8° for harder long-chipping materials 8-16° for long-chipping materials 16-20° for sticky long-chipping materials P - Line style inserts for sticky and exotic materials Large axial relief Weaker tool • Style H = Long chips and/or high feed...

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WhizCut 2015 Product Catalogue-9

Radial Turning: K-type Inserts & Toolholders (back turning, grooving, threading and parting off) Turning direction Resulting cutting force The K-type inserts are used for back turning, thread- ing, grooving and parting off. WhizCut has a wide range of inserts for these applications making it possible to always get the correct insert for the application. The K-type insert is only slightly tilted in the toolholder to give enough clearance while maintaining maximum stability. The resulting cutting force is illustrated beside. WhizCut has several different types of toolholders for parting off, both...

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WhizCut 2015 Product Catalogue-10

K-TYPE WHIZHIP TOOLHOLDERS K-TYPE INSERTS Backturning, Grooving, Threading and Parting off Grooving and Threading Style G | Inserts for Grooving T For more info on WhizHip See page 11 B WSK | WhizHip Toolholders for High Pressure Coolant Extended Range Price Plug Screw Key Stock Group WPK | WhizHip Pin type Toolholders for High Pressure Coolant Pin + Price WhizFix Clamping Price group Price group Style GR | Inserts for Radius Grooving Inserts B Price f Insert Plug Screw Key Stock Group Stock status: WSK | WhizHip Toolholders for Parting off Small Parts All angles are shown when mounted in toolholder...

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WhizCut 2015 Product Catalogue-11

K-TYPE INSERTS K-TYPE INSERTS Back turning Back turning Back Turning - Exceptional Results in All Materials Style B | Inserts for Back Turning in Steel and Other Hard and Long-Chipping Materials WhizCut Backturning inserts have during the past years helped our customers to achieve results that is not possible with any other tools in the market. WhizCut B Style Back Turning Insert Gives better roundness on the component Keeps the size longer without adjustment Controls chips by moving them away from the work piece Curls the chip before it hits the finished face Small distance from the side to...

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All Whizcut of Sweden AB catalogs and technical brochures

  1. Whizcut 2019

    37  Pages

  2. WhizHold

    104  Pages

  3. WhizCut 2013

    56  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.