WhizCut 2013
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The World of WhizCut Smart Solutions on the Cutting Edge Demand on production for small parts around the world is continuously increasing and higher expectations are put on the producers of these parts. This is where WhizCut comes in. At WhizCut we understand the day to day challenges the users of automatic lathes are up against. To assist these users WhizCut has developed a wide range of useful products for all automatic lathes around the globe. We try, to put it simple, to find new solutions for existing problems within the world of small part machining. Our company is based on these new...

TABLE OF CONTENTS New Products New Products WhizHip - P. 10, 13, 17, 36 WhizHip is a series of coolant through toolholders for external turning in Swiss type lathes. The high pressure coolant is lead through the toolholder at a perfect angle to cool the insert and to form the building chip. WhizThread - P. 32 WhizThread is a range of high precision full profile threading inserts with four cutting edges per insert. These inserts can be used in a number of different types of toolholders. The WhizThread system is considerably more stable than the conventional laying down insert. New Inserts •...

WhizCut - External Toolholders and Inserts 8 Front Turning: J-type Inserts & Toolholders 12 Radial Turning: K-type Inserts & Toolholders 16 Whizln - Solid Carbide Boring Bars 24 C-type Boring bars 30 WhizThread - Full profile Threading Inserts 32 Technical Information T-type Toolholders T-type Inserts WhizThrill - Solid Carbide Thread Mills Technical Information ISO | Deburring Thread mills P60 + ISO | Micro Thread mills UN | Deburring Thread mills W, PG, BSPT, NPT, NPTF, NPSF | Deburring Thread mills WhizDrill - Micro Drill Bits Technical Information Drill Bits

WhizCut of Sweden AB Company Information Why WhizCut Committed to Quality in Every Way WhizCut has always taken pride in delivering top quality tooling. All inserts and toolholders are thoroughly examined in top of the range measuring microscopes. Every single cutting edge is also checked at over 60 times enlargement before being packed in transport safe packaging. We at WhizCut therefore guarantee that there is no chipping or other faults in our products. Fast shipment and reliable deliveries are also a major factor in the quality of our products. For this reason we always make sure that...

WhizCut of Sweden AB Company Information The Idea behind it all Mr. Erik Schmidt is the founder of WhizCut and the designer behind our original patents. He is a well known figure within the metal cutting industry and invented, among other things, the Snap-Tap threading attachment in 1965, which is still produced today. He has since then developed many revolutionary products, and received a well deserved respect by fellow tool designers for an expertise that is very rare today. For us at WhizCut, it all started in 1996 with Mr. Schmidt’s invention of the WhizFix toolholder system which...

WhizCut External Toolholders and Inserts In the past 15 years there has been a very big change in production of small parts. Many parts that previously were made in cam type machines and traditional CNC machines are now produced in Swiss Type Automatic Lathes. Machining in these machines is different from machining in traditional machines and the great advantages of using swiss turning can only be obtained with the right tooling. All WhizCut inserts are specially developed for these machines and today WhizCut has the widest range of inserts specially developed for Swiss type automatic...

EXTERNAL TOOLING Technical Information WhizFix Clamping WhizCut has the best solution to all indexing problems in Swiss type automatics. By making it easy to index the insert from the opposite side of the toolholder the WhizFix patented toolholder helps the user to index the insert with the toolholder still in the machine. • Indexing or changing an insert can be done in 15 • • seconds without removing the toolholder from the machine. Indexing or changing an insert will not change the setting, resulting in a much faster return to full production. There is no risk of damaging the new cutting...

EXTERNAL TOOLING Technical Information For All Types of Applications WhizCut offers the widest range of external carbide inserts for Swiss type automatics on the market. Our goal is to offer great performing WhizCut tooling for all applications our customers need in their lathes. WhizCut inserts are divided into 2 different application styles; radial turning and front turning. The toolholders for radial turning and front turning have been optimized for their targeted application. As a result the user of WhizCut inserts only need two types of toolholders to perform almost any operation....

Front Turning: J-type Inserts & Toolholders (straight turning, copy turning, groove turning, profile turning) Resulting cutting force The J-type inserts are available in many variations to enable the most suitable combination of cutting rakes, shapes, corner executions, chip control and grades of The J-type insert is tilted in the toolholder to give the best clearance and maximum stability in the tooling. The resulting cutting force is illustrated beside. Recommended Cutting Data J-Type Inserts Carbon steel Feed rate m/min m/min Alloy steel Stainless steel Feed rate m/min m/min AHJ| Height...

J-TYPE TOOLHOLDERS Front Turning WPJ | Toolholders with WhizFix Pin Type clamping WSJ I Toolholders with conventional clamping WPJ | WhizFix Toolholders with High Pressure Coolant Toolholder B H L f Insert Plug Nut Bit Stock group For more info on WhizHip see page 8 WSJ I Toolholders with High Pressure Coolant DSJ | Double Inserts Toolholders with Round Shank Toolholder D A L I Insert Screw Key Stock Group ZSJI Square shank Toolholders Stock Group

J-TYPE INSERTS Groove, Finish turning | Use with J-type Toolholders To Take into Consideration when Choosing Insert 1. Axial Relief vs Component Possibilities • 1. Axial Relief vs Component Possibilities • 3° Gives the strongest tool and smoother finish • 12° Gives a strong tool and good finish • 33° Medium strong tool, wiper good for smooth finish • 48-53°: less strong tool, wiper needed for smooth finish • Style H = Long chips and/or high feed rate • Style J = Long chips and/or highest feed rate • Style D, N & V = Short chips and/or low to moderate feed rate • Style M = Short chips and/or...