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Kemmer GripLock 2016

Kemmer GripLock 2016

Product catalog summary

Overview: The document is a comprehensive guide to various cutting tools and systems, focusing on grooving, parting off, threading, and precision machining. It includes detailed specifications, recommendations, and technical information for a range of products.

Key Sections:

Tool Systems: Details multiple tool systems such as M92 Q, P92, and GLM GripLock Modular, each designed for specific machining tasks like grooving, turning, and milling.
Product Specifications: Each tool system is accompanied by specifications for inserts, holders, and blades, including dimensions and recommended applications.
Technical Section: Provides guidance on selecting the right tools, chip breaker selection, and recommendations for parting off and threading. It also includes information on tool coatings and wear marks.
Hi Pressure Cooling Tools: Introduces a coolant system designed for internal cooling, enhancing tool performance and longevity.
Tailor Made Solutions: Custom solutions are offered for specific machining needs, emphasizing the importance of selecting the right tool for the task.

Recommendations: Emphasizes the importance of using strong tool holders for parting off operations to prevent vibrations and edge wear. It also highlights the need for proper tool alignment and cooling to ensure optimal performance.

Standards and Compliance: The tools comply with DIN EN ISO 9001:2008 standards, ensuring quality in development, production, and distribution.

Product Overview: Provides a comprehensive overview of various tooling systems and components, focusing on the M92 Q MULTICUT 4 system, which is designed for grooving and cutting applications. It highlights the versatility of the system, which includes parting off, threading, precision grooving, full radius grooving, and special profiles.

Specifications and Features: The MULTICUT 4 system features inserts with four edges, allowing for multiple cutting operations with a single insert pocket. The design includes a positive top rake and chip-forming groove, enhancing stability and reducing vibrations. The system supports both left-hand (LH) and right-hand (RH) rotations, with specific inserts for each.

High-Pressure Cooling System: Details a high-pressure cooling system compatible with the P92 and Flex Fix systems, including components like semifinished holders, quick-coupling systems, and various adapters and tube sets.

Torque Tools: Torque tools such as the Torque VARIO ST plus and Torque Vario-S are mentioned, with interchangeable blades for different applications.

Technical Data and Ordering Information: Provides detailed technical specifications for various inserts, including dimensions, coating types, and recommended usage parameters. The document also includes ordering information, specifying how to write an order and the necessary components.

Conclusion: Serves as a technical guide for selecting and utilizing the M92 Q MULTICUT 4 system and associated components, emphasizing precision, versatility, and efficiency in cutting operations.

Tool Designation and Specifications: The MULTICUT 4 system includes a variety of tool holders and blades designed for both left-hand (LH) and right-hand (RH) inserts. The document specifies the dimensions and configurations for different tool components, emphasizing the compatibility of inserts with corresponding holders and blades. Key parameters such as inside diameter, shank dimensions, and rotation direction are highlighted.

Fitting Inserts and Holders: Outlines the fitting process for inserts in MULTICUT 4 holders, noting that RH inserts fit LH holders and vice versa. It provides detailed tables listing the reference numbers, dimensions, and specifications for various inserts and holders, ensuring proper selection and application.

Torque Specifications: Torque values are referenced on specific pages, indicating the importance of correct torque application for tool performance and safety.

Advantages of MULTICUT 4 System: The system offers benefits such as reinforced inserts, efficient clamping, and high efficiency. It supports multiple cutting and turning operations with a single insert pocket size, enhancing versatility and cost-effectiveness.

Circular Milling Cutter Applications: Describes the use of MULTICUT 4 in circular milling cutters, detailing the advantages of the system in rotary tool applications. It includes specifications for shank end mills and milling heads, highlighting the need for special inserts and the engagement of cutting edges.

P92 System for Parting Off, Grooving, and Turning: The P92 system is designed for a variety of applications, including grooving, turning, and parting off. It features inserts with efficient chip breakers and reinforced cutting edges, suitable for different machining methods. The document provides detailed specifications for various insert types, including BTNG, BTNX, MTNS, and CTDS, each tailored for specific finishing and roughing tasks.

Recommendations and Best Practices: Emphasizes the importance of selecting the correct insert and holder combination for optimal performance. It also provides guidelines for writing orders and highlights the significance of proper clamping and handling to ensure tool longevity and efficiency.

Specifications: Outlines various models of P92 holders and inserts, specifying dimensions such as diameter, height, and length. It includes tables listing the reference ID numbers, maximum diameters, and other critical measurements for different configurations of P92 A CXCBL and P92 A CXCBR systems.

Procedures: Instructions are provided for selecting the appropriate blade and holder based on spindle rotation and dovetail orientation. The document emphasizes the importance of matching holders and inserts with the same 'S' dimension for compatibility and optimal performance.

Recommendations: For deep grooving, the use of 2-edge inserts is recommended. The document advises selecting the strongest tool holders for parting off operations to minimize vibrations and edge wear. It also highlights the benefits of using A-type tools for heavy-duty cutting and achieving clean faces.

Norms and Standards: Includes guidelines for ordering tools and inserts, specifying the correct format for placing orders. It also provides recommendations for preventing shaving marks during cutting operations by using specific insert types.

Additional Features: Mentions the availability of a tailor-made high-pressure cooling system and provides references to additional information on specific pages. It also includes examples of application scenarios for dovetail blades on different machine tool positions.

Key Data from Tables: The tables provide detailed measurements for various P92 systems, including dimensions for holders and inserts, fitting instructions, and compatibility notes. The tables are essential for selecting the correct components for specific machining tasks.

Key Specifications:

The system features a one-edge cutting system suitable for both counterclockwise (CCW) and clockwise (CW) rotations.
It includes various insert geometries (neutral, right lead angle, left lead angle) for different machining needs.
FLEX FIX technology allows for quick, safe, and easy insert changes.

Performance Improvements:

Authentic test series show a 120% increase in tool life compared to previous systems.
Specific materials tested include 1.0277, 1.7227, and 1.4301, with improvements ranging from 22% to 240% more tool life.

Insert and Holder Details:

Various insert types are available, including BFN, BFL, BFR, IFN, IFL, IFR, SFN, SFL, SFR, and ALU geometries, each with specific applications and dimensions.
Parting off and grooving inserts are designed for optimal chip control and are suitable for a wide range of materials.
FLEX FIX holders are available in left-hand (LH) and right-hand (RH) configurations, with specific dimensions and fitting instructions provided.

Recommendations:

Use the appropriate insert geometry and holder configuration for the material and machining operation to maximize tool life and performance.
Consider the use of high-pressure cooling systems for enhanced performance.

Conclusion: The new cutting tool system offers significant improvements in tool life and machining efficiency, with a range of options to suit various materials and operations. The FLEX FIX technology enhances ease of use and reliability.

Specifications:

Tool Blocks and Inserts: Lists various tool blocks and inserts with specific dimensions and reference numbers. It emphasizes compatibility based on dimensions such as 'A' and 'S'.
GripLock Modular System: This system is highlighted for its quick-change capabilities and environmental benefits. It includes details on cartridges for ISO inserts and the unique interlock system that enhances stability and ease of assembly.

Procedures:

Assembly Instructions: Guidelines are provided for fitting blades and tool blocks, emphasizing the importance of matching dimensions for optimal performance.
Order Placement: Instructions on how to correctly place orders for tool holders and cartridges, including necessary specifications and part numbers.

Recommendations:

Tool Block Usage: Recommendations for using tool blocks with specific dovetail shaft tools are provided, along with notes on the benefits of short blade extensions.
Environmental Considerations: The GripLock system is noted for its environmentally friendly production, symbolized by the green color of its cartridges.

Key Data from Tables:

Tool Blocks: Detailed dimensions and reference numbers for various tool blocks are provided, indicating compatibility and usage scenarios.
Cartridges: Specifications for cartridges, including cutting depth, width, and compatibility with different tool holders, are outlined.

Critical Information:

Compatibility: Emphasis on matching dimensions for tool blocks and inserts to ensure proper fit and function.
Environmental Impact: The document highlights the GripLock system's contribution to sustainable practices.

Profiling System F92 Overview: Provides detailed specifications and descriptions of the F92 profiling system, including tool holders and inserts. It outlines the designation codes for profile inserts and tool holders, specifying dimensions such as length, width, and profile numbers. The inserts are coated with NANOSPEED for enhanced performance.

Tool Holders and Inserts: The F92 SFCCN series tool holders are detailed with specifications for various sizes, including dimensions and clamping systems. The document also lists fitting inserts and their compatibility with specific tool holders.

Tailor-Made Solutions: Custom solutions are offered for scenarios where standard tools are inefficient. Benefits include cost savings, reduced production time, and specialized tool holders and inserts. The document highlights the company's strengths in providing qualified service, fair pricing, and short delivery times.

Hard Material Machining: Discusses inserts and coatings for machining hard materials, including HARDLOX 2 and CBN options. It provides specifications for various cutting and turning inserts, emphasizing their suitability for different materials and machining conditions.

High-Pressure Cooling System: Describes a high-pressure cooling system designed to prevent heat development, facilitate chip flow, and increase tool life. It includes a dimension sheet for defining coolant coupling positions and provides recommendations for filling in required dimensions.

Key Data and Specifications: Throughout the document, tables and charts provide detailed specifications for various components, including dimensions, tolerances, and material compatibility. These are crucial for selecting the appropriate tools and inserts for specific machining tasks.

Threading Procedures:

External and internal threading can be performed using main or tail spindles with right-hand (RH) or left-hand (LH) threads.
Specific tool holders and inserts are available for different threading configurations.

Thread Profiles:

Part profile inserts do not finish the outside diameter of external threads or the inside diameter of internal threads.
Full profile inserts complete the thread, requiring different inserts for each pitch and thread type.

Wear Solutions:

Various wear issues such as built-up edge, splintering, and vibration are addressed with solutions like adjusting speed, increasing stability, and using tougher grades.

Feed Methods and Amount of Cuts:

Modified flank feed is recommended for CNC tools, providing good chip control and tool life.
The number of cuts varies with pitch size, affecting thread quality and tool wear.

Recommended Threading Speeds:

Speeds are provided for different materials, including steels, stainless steels, cast irons, aluminum, and titanium alloys, based on hardness and material type.

Tool Holder Damages and Solutions:

Causes of tool holder damage include improper torque application, with solutions involving the use of torque keys for correct force application.

Milling Parameters:

Recommendations for milling include cutting speed, feed per tooth, and chip thickness for different materials.

Material Comparison Table:

Provides a comparison of material numbers across different international standards, including Germany (DIN), Italy (UNI), and Japan (JIS).

Catalog excerpts

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M92 Q – MULTICUT 4 | Grooving, parting off, threading, precision GLRM92 MULTICUT | Circular milling P92 | Grooving, grooving and turning, parting off P92 S | Grooving, grooving and turning, parting off, threading P92 P | Precision-grooving, -copying, -threading One edge systems | grooving, parting off GLM – GripLock Modular | Quick change tool system Profile cutting Tailor made solutions Hard material machining grooving, full radius grooving, tailor made inserts new Hi pressure cooling tools | Coolant system for internal cooling Technical section Explanations, spare parts, product index

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KEMMER Proofed system complying DIN EN ISO 9001:2008 in the field of: Development, production and distribution of carbide tools of all kinds as well es customized special tools.

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Immerse yourself in the GripLock world wide web world with interactive miniatur views and test sheet database with comprehensive application parameters. Test sheet - database Detailed, authentic test sheets, wich helps in some situations maybe. Interactive catalogue Click simply the miniatur views or the page numbers and the corresponding page appaeres. INTERACTIvE DOCuMENT: Click on the icons to get to the inserts and holders. P92 - Parting off, grooving and turning INTERACTIvE DOCuMENT: Click on the icons to get to the inserts and holders. Inserts for grooving and turning MTNZ Enlarged view...

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Trademark and logo are showing our dedication to perfection. jj KEMMER HAFTTMETALLWERKZEUGE GmbH

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HARTMETALLWERKZEUGE GmbH Contents Overview - Systems page 3 Introduction Our goal Cost controlling Important characteristics for a good result Overview - Products page 14 Cutting and Turning 4-edges Inserts Holder Blades

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Tread machining { KEMMER HAFTTMETALLWERKZEUGE GmbH Circular milling 4 edges Inserts Shaft mills Heads Face grooving 2 edges Starting page GLM - GripLock Modular System Starting page Basic tool holder 155 Tailor made solutions 164

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jj KEMMER HARTMETALLWERKZEUGE GmbH Contents Profile cutting

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Hi pressure cooling system Starting page Dimension sheet 192 Semifinished holder system P92 193 Semifinished holder system Flex Fix 194 StexxFiX Coolant-Quick coupling system Plugs, couplings and adapter Plug-in tube set Distribution blocks Thread adapter Technical section { KEMMER HAFTTMETALLWERKZEUGE GmbH List of available geometries for grooving, turning and parting off 206 Selection of chip breaker 207 Selection grades and speeds 208 Hardness range of grades with principle recommendations 211 Basics to select the right tools 212 Tool application on the main and counter...

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jj KEMMER HARTMETALLWERKZEUGE GmbH Introduction Our goal To solve problems One must take into consideration the complexity of the work to be done. In order to manufacture a precise component, one needs aligned tools for each particular task. The varied selection of: Tool holders, chipbreakers, cutting material and coatings require a great deal of "know-how" of application technology in order to select the appropriate tool for the particular task. We have acquired a vast knowledge of application technology by means of continuous testing operations which enable us to do the analysis to provide...

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Cost controlling Cutting operations are far more expensive than turning or milling operations. For this reason the price performance ratio is essential. Turning insert Turning insert Milling insert The "perfect" quality of insert grades is essential It is one of our goals to provide the best possible price performance ratio and offer you the best service for your job. The way towards the center isn’t easy at all: When beginning the operation all conditions are ideal:  cutting speed (Vc)  cooling and  chip removal The more the cutting edge arrives at the center the more conditions deteriorate...

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jj KEMMER HARTMETALLWERKZEUGE GmbH ► Parting off: The stronger the tool, the higher the gripping power, the better performance and results are, like: V V V V V Premium tool choice: ► True and straight run Clean faces Plane parallel faces Tool life Purposful cooling TWIN "Schwert" P92 TMS Holder for deep cuts P92 A CXCB R/L Reinforced parting off blades with dovetail shank P92 CXCB R/L...X Reinforced parting off blades for inserts with 1 edge F16 R/L 65 Hi pressure cooling tools Additional information on page 205 onwards. Typical weak points: ► insufficient clamping force between tools and...

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Product overview 4 edges Precision cutting inserts Full radius inserts Cutting inserts Threading inserts Part profile threading inserts Inserts for hard material machining Full radius inserts hard material machining Precision inserts hard material machining Threading inserts hard material machining Holder for many diff. turning applications GLRM92 MULTICUT Circular milling Inserts for shaft mills D28 Cutting inserts Full radius inserts Precision cutting inserts without chamfer Precision cutting inserts with chamfer

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Product overview GLRM92 MULTICUT Circular milling Cutting inserts for milling heads and shaft mills D 52-80 without chamfer Milling heads and shaft mills Shaft mill D28 with chamfer Cutting and turning inserts

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Product overview Parting off inserts for large diameters Cutting and turning inserts for hard material machining Cutting inserts for hard machining Grooving inserts for hard machining Holders, boring bars and blades for cutting, grooving and turning

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Product overview Holders, boring bars and blades for cutting, grooving and turning Holders and cartridges for face grooving and face turning Monoblock holders for face grooving and -turning Blades for face grooving and -turning Small Boring bars and inserts for cutting, grooving and turning

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Product overview P92 S-System (2 mm cutting width) Inserts for parting off and small threading inserts Holders, blades and boring bars for cutting, grooving, turning and threading Inserts for hard material machining Inserts for cutting and threading 1 edge Inserts for hard material machining and fitting boring bars

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