Introduction
WhizCut is a prominent manufacturer specializing in small part machining solutions, particularly for automatic lathe users. The company focuses on enhancing production speed, precision, and efficiency for both external and internal cutting needs.
Product Overview- External Tooling: Includes the WhizFix toolholder system for quick insert changes without removing the toolholder from Swiss type automatic lathes.
- Internal Tooling: The WhizIn range offers boring bars and toolholders with a patented holding system for stability in internal applications.
- Thread Milling: WhizThrill provides solid carbide thread mills with a patent-pending deburring function.
- Special Tools: WhizForm offers high-quality special form tools for various applications.
Technical Specifications- Inserts: Available in various geometries and coatings, suitable for a wide range of materials including titanium and super alloys.
- Toolholders: The WhizFix system allows quick insert changes, maintaining tool settings and minimizing downtime.
Performance and Recommendations
WhizCut emphasizes using the WhizFix toolholder to prevent chipping during insert changes, ensuring optimal performance and cost efficiency.
Conclusion
WhizCut continues to innovate in small part machining, offering products that improve productivity, precision, and efficiency.
K-Type Tooling Overview
This section provides technical information on K-type tooling for radial turning, including back turning, grooving, threading, and parting off.
Back Turning Inserts- Style B: For stainless steel and hard materials with good chip control.
- Style BC: Suitable for higher feed rates and long shafts.
- Style BP: For sticky materials to prevent edge build-up.
- Style BT: For improved tool life in harder materials.
- Style C: For undercut requirements.
- Style E: For fine turning with high revs and low feed rates.
Parting Off Inserts
Available in widths from 0.7-3mm with a maximum cut diameter of 20mm.
Threading and Grooving Inserts
Threading inserts are available for partial and full profile threading. Grooving inserts range from 0.1 mm to 3.0 mm with positive cutting rake.
Toolholders- WSK: Toolholder with Centerlock Screw.
- ZSK: Square Shanks toolholders.
- DSK: Round Shanks with Double Inserts.
- WPK: Toolholder with WhizFix Clamping.
WhizIn Internal Boring Bars
Designed for small diameters in internal turning applications, featuring angular mounting for stability.
Key Advantages- Improved stability and tool life.
- Better chip control and surface finish.
- Wide range of geometries and applications.
Specifications and Procedures- Boring Bars: WhizIn Boring Bar Set includes various grades for different materials.
- Toolholders: Special designs for Swiss Type Automatic Lathes.
- Thread Mills: WhizThrill thread mills eliminate burrs, reducing production time and cost.
Procedures and Recommendations- Turning: Use the right grade of carbide for different materials.
- Thread Milling: Utilize WhizThrill software for easy programming and deburring.
Data and Tables
Includes tables listing catalog numbers, dimensions, and specifications for various toolholders and inserts.
Key Features- WhizIn Boring Bars offer cost-effective solutions with enhanced strength.
- WhizThrill thread mills provide a burr-free threading process.
Thread Mills and Cutting Tools Overview
Provides specifications and part numbers for various thread mills and cutting tools, categorized by style and application.
Specifications
Lists thread mills with internal coolant, deburring capabilities, and chamfer options.
Styles and Applications- Style NBK: Metric thread mills with internal coolant.
- Style NF: Metric thread mills with chamfer.
- Style NS: Micro partial profile thread mills.
- Style NM: Micro metric thread mills.
- Style XB: Includes Whitworth, BSPT, and NPT pipe thread mills.
Key Parameters
Each tool is specified with pitch, diameter, cutting edges, and length.
Recommendations
Suggests using cylindrical interpolation to extend the life of WhizThrill thread mills.
Contact Information
For inquiries or quotes, contact WhizCut of Sweden AB at their Helsingborg office.