Manipulator shot blast systems DS / DV
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Manipulator shot blast systems DS / DV - 1

Manipulator shot blast systems DS / DV

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Manipulator shot blast systems DS / DV - 2

Flexible processing capacity Wheelabrator's flexible and high performance manipulator shot blast systems are capable of handling components of different shapes and sizes without the need for re-tooling. These systems have high process capacities and deliver excellent cleaning efficiency. Even intricate workpieces with internal bores can be meticulously cleaned, without any shot accumulation. A variety of basic machine models are available to suit specific applications. • Systems with manipulator grippers for desanding, descaling and surface finishing of gearboxes, crankcases, cylinder...

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Manipulator shot blast systems DS / DV - 3

shaping industry High flexibility allows cranckcases, cylinder heads,and many other castings to be held by manipulator grippers A loading device or an industrial robot places the uncleaned workpieces on support shafts or in the manipulator where they are firmly held. A spring-loaded mechanism serves to maintain the holding power of the grippers. Fully automatic shot blast systems can be equipped with sensors for part identification and workpiece-specific control of blast parameters (blast time, shot quantity, throwing speed, workpiece movement during blasting, number of activated blast...

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Manipulator shot blast systems DS / DV - 4

Clever Workpiece Handling DV 4-1250 for shot blasting crankcases Smart loading / unloading techniques Fully automated production systems call for intelligent materials handling solutions to deliver: • ogically coordinated production sequences L without the need for multiple handling and buffer storage space • lose monitoring of all successive C operations • limination of manual operations at E delivery, loading, unloading, transfer points and interfaces between machines Simultaneous loading and unloading of a DS 8 via twin handling device Robots and mechanical devices are available to...

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Manipulator shot blast systems DS / DV - 5

DS1-338 shot blast machine with robot handling workpieces Industrial robots Industrial robots are generally used in combination with machines operating with short cycle times to process workpieces weighing up to 250 kg. The robots can be programmed to carry the workpieces reliably along complex pre-defined paths and to move them into the required positions. High precision and motion repeatability, and flexibility when changing from one task to the next, are important advantages of industrial robots. They can also be used for shot evacuation outside the machine. For systems comprising...

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Manipulator shot blast systems DS / DV - 6

DS 1 shot blast systems: Compact and versatile DS 1-338 shot blast system with fully automatic front loading and unloading device DS 1 shot blast systems for light metal, cast iron and forged parts The shot blast machines of the DS 1 series are designed for the treatment of cast iron, light metal and forged workpieces. The machines feature a combined shot blast and shot removal chamber. Depending on the particular application, they can be fitted with a manipulator gripper or with rotational support shafts to receive rotating parts, such as crankshafts, etc. In accordance with the workflow,...

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Manipulator shot blast systems DS / DV - 7

shaping industry * Load capacity of the manipulator is determined by user requirements. Other models available on request. ** Machines with support shafts for crankshafts and similar parts. *** Each manipulator loaded with two workpieces, performance depending on the type of parts and required shot blast effect.

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Manipulator shot blast systems DS / DV - 8

DV Series: Simultaneous shot blasting DV2 with loading and unloading device DV shot blast systems are exclusively used for the treatment of cast or forged iron components. They are equipped with 4, 8 or 12 blast wheels and 2 or 4 manipulator grippers or the corresponding number of support shafts. These systems can run between 20 and 80 operating cycles to process up to 160 parts per hour. The size and load capacity of the grippers or shafts is chosen according to workpiece type. In DV shot blast systems, loading / unloading and shot blasting are performed simultaneously. The complete shot...

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Manipulator shot blast systems DS / DV - 9

shaping industry * Load capacity of the manipulator is determined by users' requirements. Other models available on request. ** Each manipulator loaded with two workpieces, performance depending on the type of parts and required shot blast effect.

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Manipulator shot blast systems DS / DV - 10

DS 4 / DS 5 / DS 6 / DS 8 shot blast systems Aluminium gear boxes being blast cleaned and deburred in a DS 8 system The DS 4-,-5, -6, and DS 8 series offer a wide range of concept options and meet a variety of output and quality expectations. They allow workpieces to be processed in several compartments at the same time. Among the typical treatment applications of these high capacity systems are components for the automotive industry, including desanding, descaling and shot peening of rotational parts. DS 4 machines with 4 compartments are designed for the surface treatment of light metal...

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Manipulator shot blast systems DS / DV - 11

shaping industry * Load capacity of the manipulator is determined by users' requirements. Other models available on request. ** Machines with support shafts for crankshafts and similar parts. *** Each manipulator loaded with two workpieces, performance depending on the type of parts and required shot blast effect.

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Manipulator shot blast systems DS / DV - 12

DS 5 shot blast machine Typical examples of DS plant layouts The workpieces progress through the shot blast and shot removal “satellite" zones (see the diagrams on the opposite page). At the same time the manipulator grippers perform programmed motion sequences (rotating, swinging, stopping) for optimal exposure to the shot blast stream and targeted cleaning. The manipulator movements cause the shot to be continuously removed from the workpiece interiors, ensuring excellent cleaning results. Special shot removal compartments prevent the risk of shot leaving the machine. Low-emission motors...

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Manipulator shot blast systems DS / DV - 13

High performance and versatile applications Easy access to the manipulator drive station Most of these systems are custom-designed to suit the user’s requirements as production volumes or workpiece geometries vary considerably. Our ample experience and the wide range of Wheelabrator products allow you to take advantage of our vast engineering expertise. Opening, decoring DS shot blast system Typical examples of a DS 5 (above) and a DS 6 (left) shot blast system integrated in a fully automatic fettling line B A Loading B Shot blasting C Shot removal D Unloading

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