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The complete machining magazine

The complete machining magazine
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The complete machining magazine

Product catalog summary
Editorial Overview: The editorial highlights the significance of personal interaction, expertise, and collaboration during times of change, emphasizing the upcoming Technology Meeting in Linz as a pivotal event for dialogue and innovation in manufacturing.
Behind the Scenes: An interview with Günther Siegwart discusses his role in testing at WFL, the challenges encountered, and the importance of real-world testing for developing robust solutions.
Automation Solutions: WFL addresses the increasing demand for modern automation solutions, focusing on flexibility, process reliability, and output, with a trend towards turnkey projects where customers seek complete production systems.
Software Updates: Details on CrashGuard Studio and Millturn PRO are provided, explaining how these software solutions support programmers and machine operators.
Spotlight on India: The "Connecting Continents" section highlights WFL's international presence, focusing on the Indian market, with insights from General Manager Praveen Kurup on market trends and strategic direction.
Success Stories: Success stories from companies like Aerzen and Kammerer Gewindetechnik showcase the use of WFL's MILLTURN technology for precision and automation in manufacturing.
Interview with Christian Jagersberger: The Vice President of Sales discusses WFL's customer-centric philosophy, emphasizing long-term relationships and the company's commitment to innovation and sustainability.
Pre-development and Testing: Insights into the testing process at WFL are provided, emphasizing the importance of durability and real-world conditions in developing new solutions.
Technology Meeting 2026: An invitation to the Technology Meeting in Linz, where attendees can experience WFL's MILLTURN technology and automation solutions live.
Introduction: The document discusses the importance of considering real-world conditions during the R&D phase of product design, particularly in mechanical engineering, emphasizing the need for reliable and easy-to-operate machines with smart automation and digital solutions.
Trends in Machining Technology: A trend towards reliable and user-friendly machines is noted, driven by a shortage of skilled workers, with increasing importance placed on digital products, AI-supported assistance, and predictive maintenance.
Vision for Future Development: Advocates for a holistic approach to R&D, breaking down silos between mechanical, control, and electrical engineering, with early involvement of all disciplines seen as crucial for developing practical solutions.
WFL Software Solutions: Details on WFL's software solutions for MILLTURN machines, including MillturnPRO, CrashGuard Studio, and CrashGuard, which aim to optimize processes, reduce programming effort, and enhance machine safety.
Case Study: Aerzen: Highlights Aerzen's use of WFL's automated MILLTURN technology, including challenges and benefits of automation in increasing efficiency and reducing physical strain on workers.
Conclusion: Emphasizes the importance of integrating advanced software solutions and automation in machining technology to enhance efficiency, safety, and user-friendliness, with successful applications demonstrated by Aerzen's experience.
Specifications and Capabilities: Discusses the MILLTURN machines' capabilities in combining turning, milling, drilling, and grinding in a single setup, ideal for manufacturing complex aerospace components.
Automation and Efficiency: WFL's automation solutions are designed to meet increasing demands for flexibility and process reliability, enabling 24/7 production and focusing on upskilling employees.
Service and Support: WFL is praised for its exemplary after-sales service, ensuring minimal downtime and efficient problem resolution.
Applications in Aerospace: Emphasizes the importance of integrated manufacturing solutions in the aerospace sector, where precision and reliability are paramount.
Internal Machining Solutions: Details various internal machining tools essential for precise and efficient machining of complex geometries.
Complete Machining of Chuck Parts: Highlights the capabilities of WFL's MILLTURN machines in machining chuck parts, crucial for producing large, complex components in the aerospace industry.
Conclusion: WFL's MILLTURN machines and automation solutions provide a competitive edge in manufacturing and aerospace industries by enhancing efficiency, precision, and reliability.
Overview: Discusses the advanced machining capabilities of MILLTURN technology, highlighting its application in producing high-precision components and emphasizing the benefits of integrated machining processes, automation, and sustainability practices.
Specifications and Procedures: Describes the precise machining capabilities of MILLTURN technology, achieving high repeatability and precision.
Advantages of MILLTURN: Highlights the technology's ability to reduce machining operations, setup time, and space requirements while maintaining high accuracy.
Automation and Efficiency: Discusses Kammerer's implementation of a fully automated manufacturing process, increasing capacity and allowing for continuous production.
Sustainability Practices: Kammerer focuses on sustainable practices, including retrofit solutions, energy-efficient systems, and recycling materials.
Historical Context and Innovation: Kammerer's history of innovation in threading technology and its emphasis on digitalization and automation to maintain competitiveness.
New Developments: Describes a new high-performance angular head for internal machining of aluminum components, featuring high-speed operations and optimized lubrication.
High-Performance Angular Head for Aluminium Machining: Discusses the development of a high-performance angular head designed for machining large-volume aluminum components with complex geometries.
Custom Design and Clamping Technologies: Describes the custom design of the angular head for specific projects and the use of special clamping technologies.
Spare Parts and Global Supply Chain: Emphasizes the importance of spare parts availability for customer satisfaction and equipment uptime.
Market Trends and Regional Insights: Discusses market trends such as the demand for complete machining solutions and local manufacturing initiatives.
Technology Meeting and New Developments: Highlights the WFL Technology Meeting in May 2026, showcasing the latest manufacturing technologies.
Overview of M70 MILLTURN: Describes the M70 MILLTURN as a high-performance milling unit designed for maximum flexibility and precision in production.
Precision and Measurement: Discusses the high precision achieved by the M70 MILLTURN through advanced measuring systems and intelligent technologies.
Automation Solutions: Emphasizes WFL's intelligent automation solutions tailored to customer-specific requirements.
Technology Meeting Highlights: Describes the highlights of the Technology Meeting, including live demonstrations and specialist presentations.
WFL Academy and Training: Details the comprehensive training program offered by the WFL Academy, ensuring maximum productivity and adaptability.
Second-hand MILLTURNs: Discusses the availability of retrofitted second-hand MILLTURNs as a cost-effective alternative to new machines.
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Catalog excerpts

The complete machining magazine-1

The complete machining magazine

 Open the catalog to page 1
The complete machining magazine-5

Dear customers, Dear readers, In times of change, personal interaction, expertise and collaborative solidarity are more important than ever. That is why a particular highlight of the year is once again our triedand-tested Technology Meeting, taking place from 5 May to 7 May 2026 in Linz. Over these three days, we are particularly looking forward to direct dialogue, practical insights and open discussion with customers and partners. What topics can you expect in this issue? Behind the scenes: In this section, we turn the spotlight on Günther Siegwart. He is responsible for testing at WFL and,...

 Open the catalog to page 5
The complete machining magazine-6

INTERVIEW Christian Jagersberger on WFL’s DNA and his assessment of the market BEHIND THE SCENES Günther Siegwart A look at WFL’s testing facilities DID YOU KNOW Millturn PRO & CrashGuard Studio SUCCESS STORY: AERZEN Blower and compressor technology with the highest precision The partnership between Aerzen and WFL is a winning formula that has been continuously refined. ALL EYES ON Aerospace Components BE SMART GET AUTOMATED Intelligent automation as the key to competitive manufacturing ALL EYES ON Generator shafts – the unsung heroes of power generation SUCCESS STORY Precision from the Black...

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The complete machining magazine-7

MILLTURN TECHNOLOGIES 5-7, May 2026 I Linz, Austria Experience state-of-the-art MILLTURN technology live across more than 4,000 m2: Look forward to turnkey solutions, automation, multiple interlinking and exciting insights directly during operation. You can find all the Mark the date in your information here! calendar!

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The complete machining magazine-8

More than just a machine: A partner for Life At WFL, the machine tool has never been viewed merely as another piece of production equipment. For Christian Jagersberger, Vice President of Sales, its value lies as much in its cutting-edge technology as in the long-term relationship built with each customer. He shares his insights into the company’s DNA, his assessment of the market, and the ongoing changes reshaping the industry. Following a remarkable 2025, WFL aims to maintain its momentum in 2026 and drive the technological advancements that will shape the future of manufacturing. What defines...

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The complete machining magazine-9

This comprehensive vision also includes retrofitting, an area that WFL is actively developing. Used machines are completely overhauled at the Linz plant, brought up to date, and adapted to new customer requirements as needed. This technical expertise offers an alternative to purchasing new machines and extends the service life of equipment originally designed for longevity. A market perspective that drives innovation To remain at the forefront in the long term, WFL relies not only on technological excellence but above all on a firmly established mindset within the company: the commitment to consistently...

 Open the catalog to page 9
The complete machining magazine-10

Pre-development and testing: Between idea, machine and customer Günther Siegwart’s field of work lies at the intersection of ideas, market requirements and technical feasibility: in testing. He knows that only by testing ideas under real-world conditions can one develop truly robust, field-ready solutions. In our interview, he provides an insight into his day-to-day work, the challenges of the testing world and why patience and customer feedback are among the most important tools. 10

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The complete machining magazine-11

For Günther Siegwart, it is clear that new solutions must not only work under ideal conditions, but must also be reliably durable in order to be included in the product portfolio.

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The complete machining magazine-12

His biggest lesson in his job so far: taking greater account of customer views and putting himself in the machine operator’s shoes. What do you focus on in pre-development – and how does Can you give some examples of such tests? this differ from traditional Research & Development? Siegwart: A current example is the testing of a MILLTURN Siegwart: Pre-development involves exploring the techni- motor spindle with a speed of 20,000 revolutions per minute cal limits of a system and identifying the physical operating – this speed must be reliably achieved and maintained under principles best suited...

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The complete machining magazine-13

His responsibilities also include assessing how the machine’s geometric behaviour affects metal cutting, or the resulting displacement caused by thermal influences. tions for all parties involved in the value chain and for our customers as end-users. What types of tests do you carry out on MILLTURN machines? Siegwart: The tasks essentially fall into the following categories: ■ Performance and stress tests to analyse the thermal behaviour of individual components. A thermal imaging camera and various temperature-measuring devices are used for this purpose. Typically, a test setup is constructed...

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The complete machining magazine-14

Often, Plan A is not feasible in practice, even if the solution appears logical on paper. There is a constant conflict between theory and practice. For example, because factors may come into play that were not considered in the theoretical analysis or whose significance was underestimated beforehand. What does your day-to-day work involve? Siegwart: 40% involves interventions for project-related issues, a further 40% involves field testing of components from Research & Development, and 20% consists of theoretical feasibility or market studies. What has been the biggest lesson you’ve learnt in...

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The complete machining magazine-15

Smart software for maximum performance on your MILLTURNOn the following pages, we will take a look at WFL software solutions and the benefits of having them supplied directly by the machine manufacturer: ■ WFL software perfectly tailored to the MILLTURN (MillturnPRO, CrashGuard Studio and CrashGuard) ■ Convenient programming on a PC and at the machine control panel ■ Extensive range of standard and special technologies ■ Significant reduction in programming effort with WFL technology cycles ■ Sophisticated solutions for process optimisation and maximising process reliability ■ Tool requirements...

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The complete machining magazine-16

CrashGuard Studio – collision prevention starts at your desk CrashGuard Studio is an innovative tool for the CAD-CAM-NC process chain. With the CrashGuard Studio 3D simulation, CNC programs in DIN code, including all WFL cycles, are verified in advance on the PC and optimised with ease. This prevents collisions before they occur. In combination with the established CrashGuard online safety system, maximum safety and optimal data consistency are ensured in both manual and automatic mode. Simulate applications for machining on the PC! Verifying an NC program on a PC is more cost-effective than...

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