StockSAVER - Third-generation Kanban system
9Pages

WERMA Signaltechnik GmbH + Co. KG Dürbheimer Str. 15 D - 78604 Rietheim - Weilheim Phone + 49 74 24 95 57- 0 Fax + 49 74 24 95 57- 44 www.werma.com info@werma.com WERMA Signaltechnik Niederlassung Neuhausen am Rhf. Rheingoldstrasse 50 8212 Neuhausen am Rheinfall Switzerland Phone + 41 52 674  00 60 Fax + 41 52 674  00 66 www.werma.ch info@werma.ch WERMA SARL 56, Rue Colière 69780 Mions France Phone + 33 4 72 22 37 37 Fax + 33 4 72 22 37 64 www.werma.fr info@werma.fr Third-generation kanban systems: StockSAVER WERMA BENELUX bvba Industrieweg 78 - 80 Bus 2 9032 Wondelgem Belgium Phone + 32 220 31 11 Fax + 32 222 81 11 www.wermabenelux.com info@wermabenelux.com WERMA (UK) Ltd. 11 Regent Park 37 Booth Drive Park Farm Industrial Estate Wellingborough NN8 6GR Great Britain Phone + 44 15 36 48 69 30 Fax + 44 15 36 51 48 10 www.werma.co.uk uksales@werma.co.uk WERMA USA Inc. 6731 Collamer Road East Syracuse, NY 13057 USA Phone + 1 315 414 0200 Fax + 1 315 414 0201 www.werma.com us-info@werma.com WERMA (Shanghai) Co., Ltd. No. 8, High Technology Zone, No. 503, Meinengda Road, Songjiang, Shanghai, P. R. C 201613 China Phone + 86 21 57

E‘S EUROP IN LEADER ING IGNALL S CONTENTS Introduction Page 4 - 5 Advantages / Applications The System Page 10 - 13 StockSAVER references P

StockSAVER: THE NEXT-GENERATION SOLUTION StockSAVER implements a third-generation kanban system for production logistics. This simple retrofit solution for all FIFO flow racks solves all of the typical issues with Kanban systems, creates considerably more space in production areas for value adding activities and increases cash flow. As StockSAVER provides automatic material replenishment requests, it eliminates the margin for human error and the need for line-side safety stocks. Winfried Huber, Sales Manager Germany

StockSAVER: THE THIRD-GENERATION KANBAN SYSTEM StockSAVER PROVIDES A LOW MARGIN FOR ERROR • No need for additional scan processes First generation Kanban systems: Kanban cards • No more double enty bookings Problems: delays in handing over cards, cards are mislaid or are not collected, • See the actual stock level in real time little transparency. • Eliminate arithmetically calculated stock levels as a source of error Second generation Kanban systems: Use of scanners Problems: disruptions due to incorrect bookings, forgetting to scan, incorrect stock HALVE YOUR FIFO FLOW RACK SPACE WITH...

WHAT MAKES THE THIRD GENERATION KANBAN SYSTEM SPECIAL? Transparency Intelligent sensors in the FIFO rack provide complete transparency, which is then clearly displayed on the digital Kanban board. YOUR BENEFITS IMPROVE YOUR CASH FLOW • Reduce stock levels and improve your cash-flow • Emergency stocks no longer neccessery • Get your safety stock under control, even with an increasingly diverse range of parts Optimise stock This makes it possible to halve the stock in the FIFO rack. REDUCE ERRORS • olve existing Kanban problems (e.g. Kanban cards being lost) S Save resources More space for...

Detect the number of bins and transfer Receives the status of the SmartBOXES this data to the SensorBOX. and transfers this data to the StockSAVER software. Receives the sensor status of up to 4 bins per Provides complete transparency shelf location and transfers this data to the SmartBOX. over all of the networked FIFO flow racks at a glance. SmartBOX Receives the data from the SensorBOXES and transmits this to the Transceiver via a wireless network. OPTIONAL: If the universal interface is used (e.g. RFID or barcode scanner), the SmartBOX gives an immediate warning, on site, of misplaced...

GET TRANSPARENCY CONTROL STATION This is where you can obtain transparency and a complete overview at INTUITIVE AND CLEARLY STRUCTURED – THE StockSAVER SOFTWARE a glance. The digital version of your FIFO flow racks at the work station displays current stock levels and makes safety stock unnecessary. This means you can save space on racking and use it instead for other value adding activities. The software supplied with the system can be installed quickly and easily, and will guide you through the process of creating your own network, step by step. The material stocks of the FIFO flow racks...

WHAT OUR CUSTOMER SAY: STEFFEN MOSER, LEAN MANAGER, SCHMIDT TECHNOLOGY: „StockSAVER is easy to use and understand. There are no unnecessary tools or functions that over-complicate the application.“ „The implementation phase ran really smoothly, from the excellent installation instructions through to the simple and intuitive installation.“ „We have already definitely decided to use StockSAVER in our new production line.“ MANUEL SEELAND, SCM PROCESS & SYSTEM DEVELOPER: „Using StockSAVER has given us a reliable indication of how to safely reduce stock levels.“ SILVIO SPRENGER, PRODUCT MANAGER...

WERMA Signaltechnik GmbH + Co. KG Dürbheimer Str. 15 D - 78604 Rietheim - Weilheim Phone + 49 74 24 95 57- 0 Fax + 49 74 24 95 57- 44 www.werma.com info@werma.com WERMA Signaltechnik Niederlassung Neuhausen am Rhf. Rheingoldstrasse 50 8212 Neuhausen am Rheinfall Switzerland Phone + 41 52 674  00 60 Fax + 41 52 674  00 66 www.werma.ch info@werma.ch WERMA SARL 56, Rue Colière 69780 Mions France Phone + 33 4 72 22 37 37 Fax + 33 4 72 22 37 64 www.werma.fr info@werma.fr Third-generation kanban systems: StockSAVER WERMA BENELUX bvba Industrieweg 78 - 80 Bus 2 9032 Wondelgem Belgium Phone + 32...