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Wera Tools
Screwdriving Tools For the Aerospace Industry

Screwdriving Tools For the Aerospace Industry

Product catalog summary

Overview: This document provides a comprehensive overview of Wera's screwdriving tools specifically designed for the aerospace industry, focusing on maintenance, repair, and overhaul (MRO) operations. It highlights the precision engineering and high-quality materials used in the manufacturing of these tools, which are essential for ensuring safety and efficiency in aerospace applications.

Key Sections:

Specifications: Wera tools are made from high-quality tool steel and manufactured using state-of-the-art CNC machinery. The facility produces approximately 100 million screwdriver bits annually, emphasizing capacity, flexibility, and capability.
Product Range: The document lists various tools including bits, holders, adaptors, torque tools, and ratchets. Each tool is designed to meet specific needs within the aerospace sector, ensuring professional maintenance and cost-efficiency.
Innovations: Wera's patented TORQ-SET® MPlus screwdriver bits are highlighted for their improved geometry, which provides better fit, higher torque transfer, and reduced cam-out, especially beneficial for removing fasteners filled with paint or damaged.
Quality Assurance: Wera ensures quality through in-house surface finishing and system process control. The company is licensed to produce popular screw profiles and collaborates with leading airplane manufacturers to deliver tailored solutions.
Torque Tools: All torque tools are produced, adjusted, calibrated, and certified under strict quality conditions. Wera offers calibration certificates in cooperation with accredited laboratories.
Special Features: The 'Take it easy' tool finder system uses color coding for easy identification of tools. Various bits are designed with features like diamond coating for reduced slipping and BiTorsion zones for enhanced service life.

Conclusion: Wera's tools are engineered to meet the demanding requirements of the aerospace MRO industry, providing innovative solutions to improve efficiency, safety, and cost-effectiveness. The document invites users to explore the catalog for more solutions and offers technical assistance through local representatives.

Overview: The document provides detailed specifications and descriptions of various types of screwdriver bits designed for Phillips and TORX® screws. These bits are engineered for different applications and are compatible with specific bit holders.

Specifications:

Drive Type: Most bits have a 1/4" hexagon drive, suitable for DIN ISO 1173-F 6,3 bit holders. Some bits have a 5/16" hexagon drive for series 2 holders.
Design Features: The bits are designed with BiTorsion technology for extended service life, diamond coatings for reduced slippage, and torsion-style designs to minimize wear.

Types of Bits:

851/4 BTH and BTZ Bits: Designed for Phillips screws, featuring BiTorsion for durability and color coding for easy identification.
Impaktor and BDC Bits: Engineered for high-impact tools, with diamond coatings to enhance grip and reduce wear.
ACR® Bits: Include anti-cam-out ribs to prevent slipping, recommended for use with ribbed screws.
TORX® Bits: Available in various designs including Impaktor, BDC, and HF (holding function) for secure screw retention.

Applications: The bits are suitable for use in various industries, including construction and electronics, where precise and secure screwdriving is essential.

Recommendations: Use the "Take it easy" tool finder system for quick identification of the correct bit based on color coding and size stamps. This system enhances efficiency and reduces the time spent searching for the right tool.

Key Features:

Durability: The BiTorsion and diamond-coated designs significantly extend the lifespan of the bits.
Precision: The sharp-edged profiles are particularly useful for untightening operations and ensure a dependable transfer of force.
Safety: The ACR® and HF designs prevent slipping and secure the screw on the tool, reducing the risk of losing screws in tight spaces.

Overview: This document provides detailed specifications and applications for various types of TORX® and TORX PLUS® bits, designed for use with socket screws. The bits are categorized based on their design, application, and compatibility with specific bit holders.

Specifications:

TORX® Wedge Bits: Designed for universal use with a 1/4" hexagon drive, suitable for DIN ISO 1173-D 6,3 bit holders. The conical TORX® profile ensures a better fit and a pinch effect.
Impaktor TORX® Bits: Feature Impaktor technology for enhanced durability, suitable for impact drivers, with a rough diamond coating to prevent slipping.
Stainless TORX® Bits: Made from stainless steel to minimize rust, with color coding for easy identification.
TORX® HF Bits: Include a holding function for secure screw retention, ideal for tight spaces.
TORX PLUS® Bits: Designed for TORX PLUS® socket screws, available in various designs including halfmoon and tamper-proof versions.

Design Features:

Wedge TORX®: Provides a better fit and pinch effect due to its conical profile.
Impaktor Technology: Ensures long service life under extreme conditions.
Ball End Design: Allows for angled screwdriving jobs.
Vacuum Hardening: Used for clean and environmentally friendly hardening of bits.

Applications:

All bits are primarily designed for use with TORX® and TORX PLUS® socket screws.
Bits are compatible with specific hexagon drives and bit holders as per DIN ISO standards.

Key Features:

Take it Easy Tool Finder: Color coding and large stamps for easy bit identification.
Holding Function: Securely holds screws to prevent loss during assembly or disassembly.
Stainless Steel Design: Minimizes rust and enhances durability.

Specifications:
The document details various types of bits and their applications, primarily focusing on hexagon socket screws. The bits are designed with a 1/4" hexagon drive, suitable for DIN ISO 1173-D 6,3 bit holders. The Impaktor technology is highlighted for its durability under extreme conditions, utilizing material properties and geometry for optimal performance. The rough diamond coating enhances frictional resistance, reducing the risk of slipping.

Design and Features:
1. Impaktor Technology: Ensures long service life and is suitable for impact drivers.
2. Hex-Plus Design: Provides a larger contact surface to prevent damage to screw heads.
3. Take it Easy Tool Finder: Features color coding and large stamps for easy identification.

Applications:
The bits are applicable for various screw types including hexagon socket screws, TORQ-SET®, TRI-WING®, and Hi-TORQUE screws. Each type of bit is designed to fit specific screw profiles and sizes, ensuring compatibility and efficiency.

Product Range:
The document lists numerous product codes with corresponding sizes and specifications, indicating a wide range of available bits for different applications.

Recommendations:
1. Use Hex-Plus tools to prevent rounding out of screws.
2. Utilize Impaktor bits for high-power tools to withstand strong forces.
3. Employ the "Take it Easy" tool finder for quick and easy tool selection.

Additional Tools:
The document also mentions various bit holders and adaptors designed for quick and easy bit changes, featuring quick-release mechanisms and elastic zones to absorb peak loads.

Overview: The document provides detailed specifications and descriptions of various bit holders and adaptors designed for use with power tools, focusing on features like rapid bit change, high torque resistance, and secure bit holding mechanisms.

Specifications: The document outlines several types of bit holders, including Rapidaptor, BiTorsion, Impaktor, and Universal holders. Each type is designed for specific applications, such as high torque or rapid bit changes, and includes features like magnetic retention and torsion zones to reduce breakage.

Procedures: The document describes the application and design of each bit holder and adaptor, specifying compatibility with DIN ISO standards and Wera Series bits. It emphasizes the ease of use, such as one-hand operation and quick-release mechanisms.

Norms and Standards: The products conform to DIN ISO 1173 standards, ensuring compatibility and reliability in various applications. The torque tools are manufactured according to DIN EN ISO 6789, with a declaration of conformity provided.

Recommendations: The document suggests using specific holders for high torque applications and highlights the benefits of using Impaktor technology for extended service life. It also recommends the use of torque tools for precise screw tightening to prevent damage and ensure connection integrity.

Key Features:

Rapidaptor Holders: Allow for quick bit changes without additional tools, featuring a magnetic retention system.
BiTorsion Holders: Designed to absorb peak loads, reducing the risk of breakage.
Impaktor Holders: Suitable for high torque applications, with a special torsion effect to cushion impulse peaks.
Torque Tools: Adjustable torque screwdrivers with ergonomic handles and audible signals for precise torque application.

Data Summary: The document includes tables listing product codes, dimensions, and specifications for various holders and adaptors, emphasizing their compatibility with specific bit types and power tools.

Overview: The document provides detailed specifications and features of Wera's Series 7400 Kraftform torque screwdrivers, focusing on their design, application, and technological advancements.

Specifications: The torque screwdrivers are suitable for 1/4" DIN ISO 1173-C 6,3 and E 6,3 hexagon insert bits and Wera Series 1 and 4. They offer a torque range from 0.1 Nm to 8.8 Nm, with accuracy of ±6% as per DIN EN ISO 6789 standards. The tools feature a reliable slipping mechanism and an acoustic signal to indicate when the set torque is reached.

Design and Technology: The screwdrivers incorporate Rapidaptor technology, which includes rapid-in, rapid-out, rapid-spin, chuck-all, and single-hand functionalities. This technology allows for quick and easy bit changes, enhancing efficiency and ergonomics. The handles are designed with Kraftform technology, offering a non-roll feature and multi-component construction for comfort and ease of use.

Product Variants: The document lists various models with different torque ranges and handle designs, including ESD-safe models that comply with DIN EN 61340-5-1 standards. Some models come with attachable magnifying glasses to improve visibility.

Applications: These tools are ideal for applications requiring controlled torque to ensure the dependability of screw connections and to prevent damage. They are suitable for both Halfmoon and HIOS drive bits, making them versatile for various industrial applications.

Additional Features: The document highlights the availability of pre-set torque models, which can be customized within a specified range. The tools are designed for high repeat accuracy, making them suitable for applications requiring consistent torque settings.

Service and Support: Wera offers a comprehensive service for recalibration and repair of their torque tools, ensuring long-term reliability and performance.

Overview of Click-Torque Wrench Series
The Click-Torque wrench series by Wera is designed for simplicity and accuracy in torque-controlled tightening applications. These wrenches feature a robust design with a reversible ratchet and an ergonomic handle. They provide audible and tactile feedback when adjusting and reaching the set torque values, ensuring precision within ±3% to ±4% as per DIN EN ISO 6789-1:2017-07 standards. The wrenches are available for clockwise torque-controlled tightening with various drive sizes and torque ranges from 2.5 Nm to 1000 Nm.

Specifications and Features

Reversible ratchet with 45 teeth for right-handed use.
Easy setting and saving of desired torque values, readable on main and fine scales.
Available in different models with square or hex drives.
Supplied with a Declaration of Conformity.

Service and Support
Wera offers comprehensive service for all torque tools, including recalibration and repair. Contact details for service inquiries are provided.

Kraftform Kompakt Tools
The Kraftform Kompakt series is designed for versatility and portability, featuring a handle with interchangeable blades housed in a compact pouch or case. These tools are suitable for various applications and can be used manually or with power tools. The Rapidaptor technology allows for quick bit changes and secure positioning.

Key Models and Features

Kraftform Kompakt 25 and 26: Telescopic blade models with Rapidaptor technology, suitable for confined spaces.
Kraftform Kompakt 60 and 62: Stainless steel tools with vacuum ice-hardening for industrial applications.
Kraftform Kompakt 70 and 71: Universal and security sets with a Kraftform handle, Rapidaptor, and multiple bits.

Overview: The document provides a detailed description of various tools and tool sets, focusing on the Wera brand's innovative features and designs. It highlights the 'Take it Easy' tool finder system, which uses color-coding for easy identification of tool sizes and profiles, and discusses the advantages of different tool types, including Zyklop ratchets and TORX® L-keys.

Specifications: The document lists specific tools with their dimensions and features, such as the TORX® L-keys with holding functions and the Zyklop Speed ratchets. It includes detailed measurements for each tool, emphasizing their compatibility with various screws and nuts.

Procedures and Recommendations: The document suggests using HF tools for secure screw holding in tight spaces, such as engine compartments, to prevent screw loss. It also recommends the Zyklop Speed ratchets for fast and precise work due to their low return angle and ergonomic design.

Innovative Features: The Zyklop Speed ratchets combine the benefits of five different ratchet types into one tool, featuring a flywheel design for high working speeds. The Zyklop Metal ratchets are designed for confined spaces, offering a slim and robust build with a long lever for quick direction changes.

Tool Sets: The document describes various tool sets, including the Zyklop Speed Ratchet Set and the Zyklop Metal Ratchet Set, highlighting their compact and robust textile boxes for improved portability and space-saving. These sets include multiple sockets, extensions, and bits, designed for both manual and power tool applications.

Key Features: The 'Take it Easy' tool finder system is emphasized for its efficiency in tool selection. The document also highlights the ergonomic design of the Kraftform handle, which prevents hand injuries and allows for rapid turning.

Conclusion: Wera's tools are designed for efficiency, speed, and ease of use, with innovative features that cater to both professional and casual users. The document underscores the importance of tool design in enhancing work performance and safety.

Zyklop Metal Ratchet Sets
The document describes various Zyklop Metal Ratchet Sets, highlighting their compact design and mobility. These sets include a Zyklop Metal Ratchet with a switch lever and a 1/4" drive, multiple Zyklop sockets, extensions, adaptors, and bits. The sets are available in both imperial and metric measurements, with features like a fastener holding function and a tool for nut removal.

Product Features
The Zyklop Metal Ratchets are designed for both manual and machine applications, featuring a push-through square and switch lever. They are made from chrome vanadium with a brushed chrome-plated finish. The "Take it Easy" tool finder system uses color coding for easy identification of sockets.

Zyklop Accessories
Accessories include Zyklop sockets and bit sockets with holding functions, designed for hexagon headed bolts, screws, and nuts. The document emphasizes the dual functionality of these sockets for both hand and power tools, reducing the need for separate sets.

Innovative Design
The Zyklop accessories feature a holding function achieved through flexible locking balls and heat-shrunk tubing, beneficial in confined spaces. The textile belts and pouches offer secure fastening and easy storage with a "Twist to Unlock" mechanism.

Zyklop Speed Ratchets
The Zyklop Speed Ratchets combine five types of ratchets in one tool, available in both metric and imperial sets. These sets include a Zyklop Speed Ratchet with a 3/8" drive, sockets, extensions, adaptors, and bits, all housed in a robust textile box for enhanced portability.

Conclusion
The document highlights the versatility, compactness, and user-friendly design of the Zyklop Metal Ratchet Sets and accessories, making them suitable for a wide range of applications.

Overview: The document provides detailed specifications and features of the Zyklop tool sets, focusing on their design, functionality, and compatibility with various applications. The tools are designed for convenience, durability, and efficiency in both manual and machine operations.

Main Features:

6-in-1 Functionality: The Zyklop tool set includes a fine-tooth ratchet, flex-head ratchet, angle ratchet, quick-release ratchet, power ratchet, and screwdriver.
Durability: The tools are housed in a robust textile box that is resistant to damage from falls and does not scratch sensitive surfaces.
Compact Design: The tool sets are lightweight and compact, making them easy to carry and store.

Specifications:

Tool Components: The sets include various sockets, extensions, adaptors, and bits, with specific measurements provided for each component.
Material and Finish: Tools are made from chrome vanadium with a brushed chrome-plated finish, ensuring durability and precision handling.

Innovative Features:

Take It Easy Tool Finder: A color-coded system for quick and easy tool selection, applicable to hexagon drive screws, external hex drive screws, and TORX® drive screws.
Holding Function: Certain sockets and bit sockets include a holding function for secure handling of screws and nuts, especially useful in confined spaces.

Compatibility:

Wera 2GO System: The tools are compatible with the Wera 2GO tool transport system, allowing for easy attachment and transport.
Manual and Machine Use: The sockets are designed for both manual and non-impact machine applications, eliminating the need for separate sets.

Additional Accessories:

Textile Belt: Includes a robust textile belt with a snap hook for secure fastening and easy attachment to various surfaces.
Nut Extractor: Features a switch lever, slim design, and long leverage for robust performance without torque limitation.

Overview: The document provides detailed specifications and features of various Wera tool sets, focusing on the Zyklop ratchet systems and accessories. It highlights the design, functionality, and compatibility of these tools with the Wera 2go transport system.

Specifications: The document lists multiple tool sets, including the Zyklop Speed Ratchet Set and Zyklop Metal Ratchet Set, both available in metric and imperial measurements. Each set includes a combination of ratchets, sockets, extensions, and bits, all housed in a robust textile box for easy transport and storage.

Key Features:

Holding Function: Many tools feature a holding function, utilizing flexible locking balls or heat-shrunk tubing to secure screws and bolts, particularly useful in confined spaces.
Take It Easy Tool Finder: Tools are color-coded for easy identification and selection.
Compatibility: Tools are compatible with the Wera 2go transport system, enhancing portability and organization.

Design and Materials: Tools are designed for both manual and non-impact machine applications, featuring chrome vanadium construction with a brushed chrome-plated finish for durability and precision handling.

Additional Products: The document also mentions Joker ratcheting combination wrenches, which feature a holding function and innovative geometry for efficient fastening without additional tools.

Overview of Joker Wrenches:
The Joker wrenches are designed to improve efficiency and safety in fastening tasks. They feature a unique gripping plate that prevents slipping, even at higher torque levels, and an integrated limit-stop that eliminates the need for thumb support, allowing for more forceful application.

Design and Features:
The Joker wrenches have a 30° return angle due to their double-hex design, eliminating the need to flip the wrench. This design is particularly useful in confined spaces where traditional wrenches fail. The ratcheting feature at the ring end includes an 80-tooth mechanism for flexibility in tight spaces.

Product Variants:
The Joker series includes various types of wrenches such as combination ratchet wrenches, double open-ended wrenches, and sets available in both metric and imperial sizes. The Joker Switch variant includes a switch lever for easy direction change and is angled at 15° for better access in confined areas.

Technical Specifications:
The document provides detailed dimensions and torque values for different wrench sizes and profiles, including TORX®, TORX PLUS®, and other drive types. It emphasizes the importance of maintaining tool integrity after torque testing.

Contact Information:
The document lists regional contacts for Wera Tools across various countries, providing phone numbers and email addresses for customer support and inquiries.

Catalog excerpts

Screwdriving Tools For the Aerospace Industry

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Tools for the Aerospace Sector Bits, Holders and Adaptors Torque Tools Kraftform Kompakt L-Keys Zyklop Ratchets Zyklop Speed Ratchets Zyklop Metal Push Ratchets Zyklop Metal Switch Ratchets Zyklop Accessories Joker Ratcheting combination wrenches

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Screwdriving Tools For the Aerospace Industry-4

Precision engineered tools for the aerospace MRO industry With the increasing economic pressures on the global aerospace industry, Wera recognizes the importance of maintenance operations for all carriers, whether they are passenger, commercial or military. It is because of this pressure that Wera has become more focussed on the particular tools required to ensure that aircraft are professionally maintained, and that the job is done in the safest and most cost-efficient way possible. That is why Wera is constantly working to improve on the status-quo, and to provide new and better solutions to...

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Screwdriving Tools For the Aerospace Industry-5

Wera, as one of the largest screwdriver bit manufacturers worldwide, is licensed to produce the most popular screw profiles, including TORQ-SET®, TriWing®, TORX®, TORX PLUS®, Phillips etc. And, by working directly with leading airplane manufacturers, Wera brings value to its customers – by developing and delivering tailored and economical solutions which helps to reduce down time, to improve efficiency and safety and finally, to reduce cost and boost competitiveness. higher torque transfer, and less cam-out. The strongest benefit, however, is seen during the removal of fasteners which have been...

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Screwdriving Tools For the Aerospace Industry-6

R & D / QC Wera provides professional technicians with exceptional technical expertise and product ideas, as well as comprehensive fastening solutions. In practical applications – with their often unique features – this results in a truly professional screw-driving performance. Wera not only has the “Know How”, but, more import- antly, the “KNOW WHY” – 80 years of experience in screw-driving solutions makes Wera the ideal partner for your toughest applications. Through careful selection of materials and strictly controlled manufacturing processes, Wera bits fulfil the highest quality requirements...

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Screwdriving Tools For the Aerospace Industry-7

The Wera Torque Service The Wera Torque Service offers you excellent and affordable service packages with short delivery times and will be happy to answer your questions about your torque tool. All Wera torque tools are produced, adjusted, calibrated and certified under strict quality conditions. On request, Wera can also issue a calibration certificate according to DAkkS guidelines in cooperation with an accredited specialist laboratory. Wera Werkzeuge GmbH – Calibration competence in our own laboratory in Wuppertal/Germany.

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Screwdriving Tools For the Aerospace Industry-9

Products for Power Tool Use Bits

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Screwdriving Tools For the Aerospace Industry-10

Bits The right bit for every screw and for every power tool connection. The right quality for every user. Thanks to the high-precision profile design and the outstanding concentricity properties, Wera bits provide for dependable working and offer great durability. Wera bits are designed for professional applications in industry as well as in the trade. They enable higher torque transfer and typically have a long service life. Material and manufacturing expertise, established over decades, combined with sophisticated hardening technologies form the foundation upon which our premium quality is...

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Screwdriving Tools For the Aerospace Industry-11

Bits with diamond coating The diamond coating of the DC bits lowers the danger of slipping as the minute diamond particles literally “bite” themselves into the screw head. “Take it easy” “Take it easy” tool finder with colour coding according to profiles and size stamp - for simple and rapid accessing of the required tool.

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Screwdriving Tools For the Aerospace Industry-12

Bits for Phillips Screws%" hexagon drive, suitable for D 6,3 bit holders (series 1) 851/1 BDC bits Application: Phillips screws

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Screwdriving Tools For the Aerospace Industry-13

Application: Phillips screws Drive: V4" hexagon, suitable for DIN ISO 1173-D 6,3 bit holders Design: BiTorsion for long service life, extra-hard. Take it easy toolfinder: Output colour coding (red = Phillips) and large stamp to enable the desired bit to be easily located. Tip Impaktor-Bits Impact-Bits are needed when a strong power tool (e.g. 18 volt impact screwdriver) is used. Impact bits were specifically developed to withstand high power tool forces. Stainless Steel Bits “Take it easy” "Take it easy” tool finder with colour coding according to profiles and size stamp - for simple and...

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Screwdriving Tools For the Aerospace Industry-14

Bits for Phillips Screws/Vy V" hexagon drive, suitable for D 6,3 bit holders (series 1) 851/1 AH bits 851/1 ADC bits Application: Phillips screws Drive: V4" hexagon, suitable for DIN ISO 1173-D 6,3 bit holders Design: Diamond-coated for secure screw fit, profiled version Application: Phillips screws Drive: 1/4" hexagon, suitable for DIN ISO 1173-D 6,3 bit holders Design: Industrial version for optimum torque transfer with increased depth of penetration into the screw recess, V4" hexagon over the entire bit length, extra-hard, profiled version

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Screwdriving Tools For the Aerospace Industry-15

Tip A-Bits A stands for aviation. A bits are particularly hard bits with a sharp-edged profile which e.g. penetrates screw profiles full of paint (such as on fuselage panels) ensuring a dependable transfer of force between the bit and the screw. Application: Phillips screws Drive: Reduced shaft diameter, extra-hard, profiled version /4" hexagon, suitable for DIN ISO 1173-D 6,3 bit holders Bits with diamond coating The diamond coating of the DC bits lowers the danger of slipping as the minute diamond particles literally “bite” themselves into the screw head. Profiled versions feature sharp edges...

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Screwdriving Tools For the Aerospace Industry-16

Bits for Phillips Screws/Vy V" hexagon drive, suitable for D 6,3 bit holders (series 1) 851/1 TZ bits 851/1 TH bits Drive: V4" hexagon, suitable for DIN ISO 1173-D 6,3 bit holders Design: Torsion-style design to reduce premature wear, extra-hard O "in i Application: Phillips screws Drive: 1/4" hexagon, suitable for DIN ISO 1173-D 6,3 bit holders Design: Torsion-style design to reduce premature wear, tough, for 851/1 TiN bits Application: Phillips screws Drive: V4" hexagon, suitable for DIN ISO 1173-D 6,3 bit holders Design: TiN coating for the hardness needed e.g. in series...

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