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P5 & P7 POWERED SLIDES

P5 & P7 POWERED SLIDES

Product catalog summary

Overview: The document outlines the technical specifications and ordering details for Welker's P Series Powered Slides, specifically the P5 and P7 models. These slides are suitable for applications like weld guns and nut runners, featuring a compact design, installation flexibility, and durability in harsh environments.

Specifications: The P Series includes two sizes: P5 with a 100mm bore and 50mm shaft, and P7 with a 150mm bore and 75mm shaft. They support pneumatic, hydraulic, and electric/servo actuators and can be mounted in any orientation. The slides are ISO 9001 registered.

Features: Key features include non-locking, locking, and duplex pneumatic cylinders, mounting provisions for 18mm proximity switches, shock absorption, lube-free operation, pre-plumbed cylinders, and self-lubricating composite bearings. The slides also have hard chromed shafts and a compact footprint.

Mounting and Lockout Options: Standard mounting options include taps, dowels, and keys. Lockout options feature manual lockouts and proximity switch mounts, which are reversible and relocatable. Up to 35mm of spacers are available for NAAMS stops or Smart Stops.

Ordering Information: Detailed instructions are provided for ordering non-duplex and duplex cylinder units, including options for cylinder types, lockout and switch mounting, and shim adjustments. An example is given for ordering a P5 slide with specific configurations.

Shim and Stroke Details: A shim chart is included for whole and quarter millimeter adjustments, noting that adding shims shortens the working stroke. Standard strokes range from 50mm to 500mm in 25mm increments, with non-standard strokes available by special order.

General Dimensions: Detailed dimensions for the P5 and P7 series are provided, including carriage length, stroke, and mounting hole specifications. The document advises against scaling the drawings.

Lockout and Switches: Lockout and switch mounting options for both P5 and P7 series are detailed, including the use of Welker Smart Stops, which integrate stopping and sensing functions to reduce setup and adjustment time.

Technical Specifications: Technical specifications include switching function, nominal ratings, ambient conditions, and mechanical specifications of the proximity switches used with the slides.

Conclusion: Welker's P Series Powered Slides are designed for high performance in demanding applications, offering a range of customizable options to meet specific operational needs.

Additional Specifications:
Positional Accuracy: Defines allowable deviation between nominal and actual position of a reference point on the carriage.
Travel Accuracy: Specifies allowable deviation along the plane of motion, indicating side-to-side (Y-direction) and up-and-down (Z-direction) movement during travel.
Travel Accuracy (Runout): Y-Direction: 0.45 to 0.55, Z-Direction: 0.60 to 0.75.
Stroke Measurements: Retracted: 275.00 +/- 0.42 to 368.00 +/- 0.30, 1st Stroke: 275.00 + {1ST STROKE} +/- 0.80 to 368.00 + {1ST STROKE} +/- 0.80, Extended: 275.00 + {TOTAL STROKE} +/- 0.42 to 368.00 + {TOTAL STROKE} +/- 0.30.
Payload Capacity: Graphs indicate payload capacity at various inclines and pressures for different models (H7, P7, P5) with capacities ranging from 2 kN to 13 kN.
Moment Load Capacity: Graphs show moment load capacity at various inclines and pressures for different models (H7, P7, P5) with capacities ranging from 9 kN to 80 kN.
Loading Example: For a P5 & P7 slide with a 400 lbf (1779 N) payload at a 30° incline, the applied moment load is 2400 in/lbf (271 N-m) with an allowable payload of 500 lbf (2224 N) and an allowable moment load of 3800 in/lbf (429 N-m).
Recommendations: Applications should meet both payload and moment load criteria. For applications outside the graph safety zone, contact Welker for guidance.

Catalog excerpts

ENGINEERED PRODUCTS P5 & P7 POWERED SLIDES NAAMS STOPS OR WELKER SMART STOPS STANDARD MOUNTING FOR TOOLING WITH TAPS, DOWELS & KEYS HARD CHROMED SHAFTS **PROVISION TO MOUNT 18mm PROX SWITCHES DOUBLE SEALED SELF-LUBRICATING COMPOSITE BEARINGS SHOCK COMPACT FOOTPRINT **LOCKOUT AVAILABLE LUBE-FREE PRE-PLUMBED CYLINDER LOCKING TAB FOR NAAMS STYLE LOCKOUT PIN WELKER POWERED SLIDES provide all the desired features features that engineers & designers demand. The compact, yet robust powered slides have been designed to provide symmetry and flexibility of installation. P Series Slides are available in two sizes & capabilities.They can be mounted in any orientation and are designed to operate successfully in harsh environments. Pneumatic cylinders - non-locking, locking and duplex. Hydraulic and electric/servo actuators also available. APPLICATIONS: Weld Guns Nut Runners **The manual lockout brackets and proximity switch mounts are reversible and can be relocated in the field or called out in the part number. Up to 35mm of spacers are available for the NAAMS stops or Smart Stops on both ends of the slide. Spacers will also be added to manual lockout when this option is specified. Welker Engineered Products

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ORDERING INFORMATION FOR NON-DUPLEX CYLINDER UNITS NOTE: ALL BOXES MUST BE FILLED IN FOR A COMPLETE PART NUMBER DUPLEX CYLINDER ORDER INFO SHEET 3 >>> 0 0 0 Series P5 100mm Bore, 50mm Shaft P7 150mm Bore, 75mm Shaft *Total Stroke 050-500 Total Stroke (Standard Strokes in 25mm Increments) Options 0 No Switch Mount P Welker Smart Stop X 18mm Barrel Prox Mount C Cube Switch Mount Cylinder Optons (Pneumatic) 01 Double Acting (NPT Ports) 03 Double Acting (G Ports) 04 Double Acting with Rod Lock (NPT Ports) 06 Double Acting with Rod Lock (G Ports) Lockout & Switch Mounting Options X NONE A Lockout...

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NON-DUPLEX CYLINDER ORDER INFO <<< SHEET 2 ORDERING INFORMATION FOR DUPLEX CYLINDER UNITS NOTE: ALL BOXES MUST BE FILLED IN FOR A COMPLETE PART NUMBER Series P5 100mm Bore, 50mm Shaft P7 150mm Bore, 75mm Shaft 1st Stroke of Duplex 000-495 1st Stroke of Duplex Options B 18mm Barrel Switch Mount & Smart Stop D Cube Switch Mount & Smart Stop *2nd Stroke of Duplex 050-500 2nd Stroke of Duplex (Standard Strokes in 25mm Increments) Cylinder Optons (Pneumatic) 07 Duplex (NPT Ports) 09 Duplex (G Ports) 10 Duplex with Rod Lock (NPT Ports) 12 Duplex with Rod Lock (G Ports) Lockout & Switch Mounting Options...

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GENERAL DIMENSIONS CUSTOMER MOUNTING HOLES VARIES PER MODEL SEE SHEET 6 CARRIAGE LENGTH CENT. CENT. 4X ØF DOWEL S.F. THRU MOUNTING HOLES 6X ØG THRU MOUNTING HOLES H CENTER MOUNTING HOLES IN BASE DISTANCE BETWEEN SHAFTS ENGINEERED PRODUCTS (800) 229-0890 www.welkerproducts.

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H + **TOTAL STROKE + 1ST STROKE TOTAL STROKE RETRACT PORT Cylinder Options (Pneumatic) M IN CYL LENGTH CYLINDER OPTION BRAKE PORTS Double Acting (NPT Ports) Double Acting (G Ports) Double Acting with Rod Lock (NPT Ports) Double Acting with Rod Lock (G Ports) + STK + **TOTAL STROKE + 1ST STROKE H + STK + **TOTAL STROKE + 1ST STROKE Duplex with Rod Lock (NPT Ports) Duplex with Rod Lock (G Ports) + STK + **TOTAL STROKE + 1ST STROKE + STK + **TOTAL STROKE + 1ST STROKE 1ST STROKE RETRACT PORT TOTAL STROKE EXTEND PORT CYLINDER OPTIONS 07, 09 (SEE NOTE) LOCKING DUPLEX 1ST STROKE EXTEND PORT NOTE: ALL...

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135.00 125.00 12 X 6 DEEP KEYWAY CENT ~ TYP 300 "A" 12 X 6 DEEP KEYWAY CENT ~ TYP 200.00 16X M12x1.75 TAP THRU 2X n10.0 P.F. DOWEL THRU CARRIAGE (DO NOT SCALE DRAWING) ENGINEERED PRODUCTS (800) 229-0890 www.welkerproducts.com

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P5 SERIES LOCKOUTS & SWITCHES NON-DUPLEX CYLINDERS: Lockout & Switch Mounting Options X None A Lockout only - LH Side B Lockout only - RH Side C E F G DUPLEX CYLINDERS: Switch Mount Switch Mount Switch Mount Switch Mount Options 0 No Switch Mount P Welker Smart Stop only - LH Side LH Side & Lockout RH Side only - RH Side RH Side & Lockout LH Side X 18mm Barrel Switch Mount C Cube Switch Mount Lockout & Switch Mounting Options C Switch Mount only - LH Side E Switch Mount LH Side & Lockout RH Side F Switch Mount only - RH Side G Switch Mount RH Side & Lockout LH Side Options B 18mm Barrel Switch...

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TRU-LOK-OUT ASSEMBLY NOT INCLUDED WITH SLIDE: ORDER SEPARATELY NOTE: TRU-LOK-OUT ASSEMBLY IS SHIPPED LOOSE. CUSTOMER TO LOCATE AND MOUNT TETHER EYELET FOR KEY SWITCH SENSOR SWITCH RED OR YELLOW GF POLYPROPYLENE T-HANDLE OR STRAIGHT HANDLE RED OR YELLOW GF POLYPROPYLENE SADDLE P.E. CERTIFIED STEEL PIN PLATED TO PREVENT CORROSION. NAAMS COMPATIBLE MATERIAL YIELD SHEAR YIELD ORDERING INFORMATION NOTE: ALL BOXES MUST BE FILLED IN FOR A COMPLETE PART NUMBER Saddle Color* Y Yellow R Red Handle Style T T-Handle S Straight Handle Color* Y Yellow R Red Switch 000 No Switch 200 Pepperl & Fuchs Cube Switch...

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P7 SERIES LOCKOUTS & SWITCHES NON-DUPLEX CYLINDERS: DUPLEX CYLINDERS: Lockout & Switch Mounting Options X None A Lockout only - LH Side B Lockout only - RH Side C Switch Mount only - LH Side E Switch Mount LH Side & Lockout RH Side F Switch Mount only - RH Side G Switch Mount RH Side & Lockout LH Side Lockout & Switch Mounting Options C Switch Mount only - LH Side D Switch Mount & Lockout - LH Side E Switch Mount LH Side & Lockout RH Side F Switch Mount only - RH Side G Switch Mount RH Side & Lockout LH Side H Switch Mount & Lockout - RH Side Options 0 No Switch Mount P Welker Smart Stop X 18mm...

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WELKER SMART STOP WELKER SMART STOP does all stopping & sensing functions in one part. SMART STOP minimizes engineering, field set up and operater adjustment time. WELKER SMART STOP eliminates: • Need for seperate mounts, brackets & flags. • Need for switch adjustments when shimming. • Improper adjustment of outboard switches. • Outboard switch vibrating loose in bracket. • Protecting outboard proxes from being stepped on or bent in tools. ASC020-PD MODEL NO: ASC020-PD FOR CROWNED, DRILL & C'BORE FOR M10 SHCS + DC SWITCH ASC021-PD FOR CROWNED, M10X1.5 TAP + DC SWITCH ASC020-PD FOR FLAT, DRILL...

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P5 & P7 POWERED SLIDES

P5 & P7 POWERED SLIDES

Catalog excerpts

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