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Sterilization

Sterilization

Sterilization

Product catalog summary
Application
Glass containers used for food products require sterilization before use, typically performed in large autoclaves. Containers are placed in trays and moved into the autoclave via a conveyor belt. Sterilization can be achieved through steam generated by boiling water or by submerging containers in hot water. The water quantity needed varies based on container shape, volume, and batch size, necessitating level control rather than metering.
Typical Application Conditions
  • Media: Water
  • Pressure: 1 bar G, max.
  • Temperature: 110°C, max.
  • Density: 1.0
  • Type: Type 34000-K Special
Traditional Instrumentation and Associated Problems
Operators need to monitor water levels in the autoclave continuously. Automatic detection of at least two level points is essential. Previously, sight-glass level gauges were used, but they suffered from clarity issues and frequent breakage. Conductivity type level switches were also used but faced problems with deposits affecting functionality and variations in water conductivity requiring site-specific adjustments.
WEKA Advantages
The WEKA Type 34000-A Special is designed to overcome these issues. Its float chamber is equipped with a threaded service plug and a drain plug, ensuring dissolved matter does not affect readability. The indication rail assembly is isolated from the float chamber, facilitating easy cleaning. Magnetic switches for level detection are also isolated, ensuring consistent performance regardless of water quality or location.
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Catalog excerpts

Sterilization-1

WEKA Smart Line 50: Glass Container Sterilizers Typical application conditions Media Water Pressure 1 bar G, max. Temperature 110°C, max. Density 1.0 Type Type 34000-K Special easily be determined by metering a calculated volume of water into the autoclave: it must be done by level control. VLI Type 34000-K Special Application Glass containers for food products must be sterilized before use, and this is done generally in large autoclaves. The glass containers are placed in trays that are then positioned inside the autoclave by a conveyor belt. The sterilization is done by one of two alternative methods. In the first method, the glass containers are sterilized by steam generated by boiling water at the bottom of the tank. In the second method, the containers are completely submerged in hot water. For either method, the quantity of water needed in the autoclave can vary depending on the shapes of the containers, the volume each of them displaces, and the number of containers in a sterilization batch. The quantity of water required for a particular batch cannot Traditional instrumentation and associated problems For this application, the level of water inside the autoclave must be readable by the operator at all times. Automatic detection of at least two level points must be available for control purposes. Previously, sight-glass type level gauges were used for this application. These had two major drawbacks. First, the clarity of the sight-glass diminishes over time due to dissolved matter deposited inside as well as the increasing difficulty of reading the level of results in frequent dismantling and cleaning. Second, breakage of the sight-glass is often a recurring problem. High level detection is required to stop the filling of water into the autoclave. Low level detection is needed to prevent the autoclave door being opened while there is water above a specified level inside. Conductivity type level switches were previously used for this purpose. One problem with this type of device is that deposits on the probe electrode (from dissolved solids in the water) frequently result in its malfunctioning. Another problem is that variations in dissolved material in the water cause variations in conductivity. This results in the need for installation adjustments at different sites, to achieve the correct level settings. WEKA AG · Schürlistrasse 8 · CH-8344 Bäretswil · Phone ++41 (0)43 833 43 43 · Fax ++41 (0)43 833 43 29 · www.weka-ag.ch

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Sterilization-2

WEKA advantages The WEKA Type 34000-A Special is optimized for this application. Its float chamber has a threaded service plug at the top and a drain plug at the bottom. Dissolved matter in the water never affects the readability of this WEKA Level Indicator because the indication rail assembly is totally isolated from the float chamber containing the media and magnetic float. Periodic cleaning of the wetted parts of this level instrument, usually necessary in food industry applications, is easy with the WEKA 34000-A. The top cap and bottom drain plugs can be removed and replaced very quickly....

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