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Dual fuel burner WGL30-C and WGL40-A

Dual fuel burner WGL30-C and WGL40-A
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Dual fuel burner WGL30-C and WGL40-A

Product catalog summary
Introduction
Weishaupt has been a leader in combustion technology for over 65 years, emphasizing innovation, quality, and environmental responsibility. Their dual-fuel burners, WGL30 and WGL40, are recognized for their reliability and efficiency, offering outputs from 70 to 550 kW.

Specifications and Features
The WGL30 and WGL40 burners are part of the W-series, known for their large capacity range and digital combustion management. Key features include:
  • Capacity ranges of 70 to 340 kW and 125 to 550 kW.
  • Digital combustion management for ease of use and integration with building management systems.
  • Electronic ignition and flame monitoring for safety and reliability.
  • Gas multifunction assembly with servo-controlled governor, solenoid valves, filter, and gas pressure switch.
  • Optional O2 trim for efficiency optimization.

Technological Advancements
Weishaupt's digital combustion management system enhances reliability and ease of use. It includes:
  • Microprocessor-controlled functions for precision and reliability.
  • Integrated bus connection for remote monitoring and diagnostics.
  • LCD screen for direct burner settings and parameterization.

Optional Expansion Modules
The W-FM 25 combustion manager can be expanded with modules for:
  • Modbus/Profibus interfaces for data exchange.
  • Analogue input/output for burner load adjustments.

Operational Control
The burners support various control modes:
  • Two-stage and sliding-two-stage control for gas and oil operation.
  • Modulating control for variable load adjustments.

Conclusion
Weishaupt's WGL30 and WGL40 burners represent a safe investment in future-proof technology, combining high-quality materials, advanced digital management, and comprehensive service support.
Specifications:
The document outlines the specifications for Weishaupt WGL30 and WGL40 burners, which are compatible with various fuels including natural gas, LPG, and biodiesel blends. The burners are designed for intermittent firing on EN 303-compliant heat generators, LTHW boilers, air heaters, and certain steam boilers.

Procedures:
For modulating gas control with staged oil control, an electronic PID controller is required along with a suitable temperature sensor or pressure transducer. The document provides detailed instructions on the use of optional expansion modules for external load controllers and Modbus connections.

Standards and Compliance:
The burners comply with several EU directives and standards, including the EMC Directive (2014/30/EU), Low-Voltage Directive (2014/35/EU), Machinery Directive (2006/42/EC), Gas Appliances Regulation (2016/426/EU), and Pressure Equipment Directive (2014/68/EU). They are labeled with the CE Mark and CE-PIN.

Recommendations:
It is recommended to confirm the suitability of different fuel qualities with Weishaupt. Adequate ventilation is necessary for operation in enclosed spaces, and additional measures may be required for unheated areas.

Gas Supply and Valve Train Design:
Low-pressure valve trains are used for gas flow pressures up to 300 mbar, while high-pressure valve trains are for pressures greater than 300 mbar. The document provides detailed tables for burner selection and gas valve train sizing based on different fuel types and flow pressures.

Key Data from Tables:
The tables provide burner ratings and corresponding flow pressures for different gas types (Natural gas E, Natural gas LL, LPG) and valve sizes. The data is crucial for selecting the appropriate burner and ensuring compliance with TRGI ball valve sizing requirements.
Specifications and Order Numbers:
The document provides detailed specifications for burners, including types, versions, and operations. It lists order numbers for different configurations of burners, such as WGL30/1-C and WGL40/1-A, which operate on natural gas/LPG and gas oil. The document specifies the valve train types and sizes, along with corresponding order numbers.

Extra Equipment:
Additional equipment is available for purchase, including FRS governors for gas supply pressures over 150 mbar, combustion head extensions, solenoid valves for air pressure switch tests, air inlet flanges, and O2 combustion managers. Each piece of equipment has a specific order number.

Technical Data:
The technical data section provides information on burner types, combustion managers, fan motors, pump motors, actuators, monitoring systems, and noise emissions. It includes details on power consumption, motor specifications, and approximate masses of the burners and gas valve trains.

Dimensions:
Dimensions for burner types WGL30 and WGL40 are provided in millimeters, detailing various measurements such as length, width, and height, along with specific angles and diameters.

Global Presence:
The document lists countries where the company operates, indicating a wide international presence across continents including Africa, Asia, Europe, and the Americas.
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Catalog excerpts

Dual fuel burner WGL30-C and WGL40-A-1

product Information on compact burners Digital dual-fuel burners Weishaupt dual-fuel burners, WGL30 and WGL40 (70–550 kW)

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Dual fuel burner WGL30-C and WGL40-A-2

A burning passion for quality Ultra-modern research and production methods, rigorous quality control, and a comprehensive service network ensure the quality for which Weishaupt is renowned Technological progress is our motivation. It has been driving us for more than 65 years to keep setting new standards for the combustion equipment industry. Our own Research and Development Centre is constantly working both on the development of new products and on the optimisation of existing ones. We consider it is not only our goal but our responsibility to go above and beyond current legislative requirements...

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Dual fuel burner WGL30-C and WGL40-A-3

Contents Page A hallmark of practical combustion technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 WGL30 / 40 dual-fuel burners with optional O2 trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Digital combustion management: reliable and easy to use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Dual fuel burner WGL30-C and WGL40-A-5

Reliable and economical: The million-fold success of Weishaupt’s compact burners is the result of an unrelenting orientation towards quality and customer satisfaction. The equipment has been continually developed and improved over decades. The latest production methods and very stringent quality checks of all products ensure Weishaupt’s reputation for quality. In choosing Weishaupt you are making a safe investment in the future. The WGL slots seamlessly into the range of W-series burners, bringing all the advantages of that product family together with additional fuel flexibility. The burners’...

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Dual fuel burner WGL30-C and WGL40-A-6

WGL30 / 40 dual-fuel burners with optional O2 trim W-FM 25 combustion manager Dual-fuel mixing assembly Fuel selection switch Multi-function assembly with two solenoid valves, regulator, and filter Air inlet housing Oil hoses Air damper actuator Gas butterfly actuator Control and display unit Oil pump with separate motor

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Dual fuel burner WGL30-C and WGL40-A-7

BERGER LAHR D - 77901 Lahr Conceptual drawing of WGL30 / 40 with O2 trim The key points: • Sliding-two-stage or modulating load control when firing on gas, two-stage load control when firing on oil • W-FM25 O2 for O2 trim • The separately motorised oil pump is decoupled while the burner is firing on gas • Fuel changeover via selection switch or field bus module • Non-interchangeable plugs ensure the correct electrical connection of all components • Safety is ensured by the reciprocal monitoring of two microprocessors • Fully electronic control and diagnosis • Flame monitoring via KLC/FLW infrared...

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Dual fuel burner WGL30-C and WGL40-A-8

2) With EM3/3 expansion module 3) With EM3/2 expansion module Weishaupt is a pioneer in this field. Digital combustion management offers greater ease of use, simple servicing, even greater reliability in operation, and, last but not least, an extremely attractive price to capacity ratio. Furthermore, this intelligent technology enables the burner to be integrated with complex building management systems. All of Weishaupt's W-series burners are fitted as standard with a digital combustion manager. The unit's microprocessors control and monitor all burner functions. As a result, Weishaupt burners...

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Dual fuel burner WGL30-C and WGL40-A-9

- Configurable inputs (summary) Socket 12 - Proof of valve closure (POC) - Remote reset - Start release - Contact-dependent post-purge Socket 15 - High gas pressure switch - Extraneous air pressure switch By way of example, the following data can be read or changed: - Fuel changeover - Current degree of modulation - Required degree of modulation - Heat demand present - Flame signal - Hardware inputs and outputs - Operating phase - Actuator positions - Fuel throughputs Input: Required burner load 0-20 mA / 4-20 mA 0-10 V / 2-10 V Output: Current burner load 0-20 mA / 4-20 mA 0-10 V / 2-10 V

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Dual fuel burner WGL30-C and WGL40-A-10

• Two-term switching (e.g. temperature or pressure stat) causes actuators to drive the burner to partial load or full load in response to heat demand. Single-stage control with low-impact start can also be effected. Load control Mark Capacity Size Fuel 2 Fuel 1 Burner series

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Dual fuel burner WGL30-C and WGL40-A-11

Class D gas oil per BS 2869 / IS 251 Class A2 gas oil per BS 2869 / IS 251 10 % biodiesel blends (B10) The suitability of fuels of differing quality must be confirmed in advance with Weishaupt. Weishaupt WGL30 and WGL40 burners with W-FM 25 combustion manager are suitable for intermittent firing on: - LTHW boilers - Group II and III steam boilers - Certain process applications - Ambient temperature - Maximum 80 % relative humidity, no condensation - The combustion air must be free of aggressive substances (halogens, chlorides, fluorides etc.) and impurities (dust, debris, vapours, etc.) - Adequate...

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Dual fuel burner WGL30-C and WGL40-A-12

The burner capacity graphs are certified in accordance with EN 676 and EN 267. The stated ratings are based on an air temperature of 20 °C and an installation at sea level. For installations at higher altitudes, a reduction in capacity of 1 % per 100 m above sea level should be taken into account. The combustion chamber pressure of the heat generator must be added to the flow pressure determined from the chart when sizing the gas valve train. Minimum flow pressure 15 mbar. Minimum 125 kW full-load firing rate for two-stage operation The LHV is referenced to 0 °C and 1013 mbar atmospheric. * The...

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Dual fuel burner WGL30-C and WGL40-A-13

WGL40 capacity graph The capacities as a function of combustion chamber pressure are maximum values measured in accordance with EN 676 and EN 267 on idealised flame tubes. The burner capacity graphs are certified in accordance with EN 676 and EN 267. The stated ratings are based on an air temperature of 20 °C and an installation at sea level. For installations at higher altitudes, a reduction in capacity of 1 % per 100 m above sea level should be taken into account. The combustion chamber pressure of the heat generator must be added to the flow pressure determined from the chart when sizing the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.