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WEIMA Single-shaft shredders

WEIMA Single-shaft shredders
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WEIMA Single-shaft shredders

Product catalog summary
Key Facts
WEIMA is a leading global manufacturer of shredders, briquetters, and drainage presses, with over 40,000 machines delivered worldwide. The company focuses on the economic advantages of shredding for sorting, cleaning, transporting, or further processing materials.
Mission
WEIMA is dedicated to environmental protection through energy-efficient shredding technology. Their machines are designed to save resources and offer customized solutions for various waste management tasks, promoting sustainability in industry and trade.
Applications
WEIMA shredders are utilized in multiple industries, including plastics, wood, paper, metal, and waste management. They process a wide range of materials, from plastic bottles to metal scraps, and are essential in producing refuse-derived fuel (RDF).
Cutting Geometries
The rotor, equipped with cutting blades, is the core component of the shredder, rotating at speeds between 30 and 400 RPM. Various rotor types and cutting technologies are available to suit different materials and applications.
Screens
Screens determine the particle size of shredded material. Different designs, such as round hole, honeycomb, and zigzag, cater to various materials and throughput requirements.
Drives
WEIMA offers several drive options, including electromechanical, high-torque, and direct hydraulic drives, each designed for specific applications to ensure robustness, low maintenance, and energy efficiency.
Rams
Rams are crucial for feeding material into the shredder. WEIMA provides horizontal and swing rams to enhance material feeding efficiency and throughput.
Machine Portfolio
WEIMA offers a diverse range of shredding solutions, including single-shaft and multi-shaft shredders, granulators, and primary crushers, tailored to meet specific customer needs.
Overview
The document details WEIMA's single-shaft shredders, highlighting their features, technical specifications, and configurations. These shredders are designed for various applications, offering flexibility, efficiency, and durability.
Specifications
The shredders feature rotor diameters of 260 mm or 370 mm, depending on the model, with V rotors for high throughput and low power requirements, and F rotors for flexible materials. They offer intuitive operation through Siemens PLC control with a touch display.
Technical Highlights
  • Material Feed: Load-controlled rams ensure safe material feeding, with options for manual or automatic control. Serrated plates and hold-down devices are available for aggressive feeding.
  • Cutting Geometry: V rotors are designed for high throughput, while F rotors suit flexible materials. Cutting knives are reversible to reduce maintenance costs.
  • Material Discharge: Options include air suction, discharge screw, or conveyor belt, with flexible screen configurations for different particle sizes.
  • Drive System: WEIMA's in-house WAP gearboxes ensure robust performance, with options for electromechanical or hydraulic drives.
  • Durability: Offset rotor bearings and vibration-damping machine feet enhance durability and reduce maintenance needs.
Machine Configurations
The document lists various configurations for different models, including control cabinet options, material feed mechanisms, drive types, and cutting geometries. Each model offers standard and optional features to suit specific shredding requirements.
Applications
WEIMA shredders are used in diverse applications such as wood shredding, plastic waste management, automotive interior recycling, and paper recycling. The machines can be integrated into production lines for efficient material processing.
Conclusion
WEIMA's single-shaft shredders are versatile machines designed for high efficiency and low maintenance. They offer customizable configurations to meet specific industrial needs, ensuring reliable performance across various applications.
Overview
The document provides a detailed technical description of the WEIMA W5, S5, and S7 series shredders, highlighting their features, specifications, and applications. These shredders are designed for high throughput and efficient material processing, suitable for various industrial applications.
Specifications
The W5 series features a 500 mm rotor diameter with lengths up to 2,200 mm, while the S5 and S7 series offer rotor diameters of 500 mm and 700 mm, respectively. The machines are equipped with high-torque or hydraulic drives, providing flexibility depending on the application. The document includes detailed technical data such as rotor speed, drive power, and machine dimensions.
Key Features
  • Cutting Geometry: Adjustable counter blades ensure optimal cutting gaps, enhancing throughput and knife longevity.
  • Material Handling: Features like the swing ram and lift-up screen basket facilitate efficient material feed and maintenance.
  • Control System: Siemens PLC control with a large touch panel allows centralized control of the shredder and peripherals, enhancing operational efficiency.
  • Drive Options: High-torque and hydraulic drives offer robust performance, with the ability to handle foreign materials and variable speed and torque settings.
Maintenance and Durability
The shredders are designed for easy maintenance with features like inspection flaps and vibration damping machine feet. The robust construction includes a 40 mm wall thickness to minimize vibration and wear.
Applications
The document describes various applications, including film recycling, jeans recycling, and cardboard shredding, demonstrating the versatility of the shredders in handling different materials.
Technical Highlights
  • Rotor Access: Generous inspection flaps and upward-swiveling screen baskets provide easy access for maintenance.
  • Material Discharge: Wide conveyor belt cutouts ensure fast and clean material transport.
  • Drive Technology: Options include electromechanical and hydraulic drives, with features like transmission oil cooling and hydrodynamic start-up clutches.
Conclusion
The WEIMA shredders are engineered for high performance and flexibility, with advanced features that cater to demanding industrial shredding needs. The document emphasizes the machines' adaptability, robust construction, and ease of maintenance, making them suitable for a wide range of applications.
Overview
This document provides detailed technical specifications and features of WEIMA shredders, focusing on their design, functionality, and maintenance. It highlights the adaptability and efficiency of the shredders in various industrial applications.
Specifications
The shredders feature adjustable counter knives, hydraulic inspection flaps for easy maintenance, and a PowerLine rotor designed for universal waste shredding. The rotor is protected against wear and can accommodate different blade sizes. The document includes a detailed table of technical data for various models, specifying rotor dimensions, drive power, and particle size capabilities.
Procedures
Maintenance is facilitated by features such as hydraulic inspection flaps and automatic central lubrication systems. The shredders are designed for easy integration into production lines, with options for both pre-shredding and post-shredding processes.
Norms and Standards
The document emphasizes the robust construction of the shredders, with features like heavy-duty feet for stability and customizable configurations to meet specific industrial needs.
Recommendations
The document suggests using WEIMA's service packages for regular maintenance and offers training programs to maximize machine efficiency. It also highlights the benefits of using original WEIMA parts for long-term reliability.
Key Features
Load-dependent feeding systems, flexible screen changes, and various drive options (hydraulic, high-torque, electromechanical) are available. The shredders are equipped with advanced control systems for efficient operation and integration with other industrial processes.
Customer Support
WEIMA provides extensive customer support, including on-site visits, a service hotline, and regional service centers. They offer refurbished machinery with original parts and comprehensive training programs.
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Catalog excerpts

WEIMA Single-shaft shredders-3

Page 05 Page 06 Page 09 Page 16 Page 18 Page 20 Page 24 Page 28 Page 36 Page 44 Page 52 Page 60 Page 68 Page 70 MISSION APPLICATIONS CUTTING GEOMETRIES SCREENS DRIVES RAMS MACHINES 260 mm rotor diameter 370 mm rotor diameter 500 mm rotor diameter 700 mm rotor diameter 800 mm rotor diameter CONNECTIVITY SERVICE

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WEIMA Single-shaft shredders-5

The family business. The young entrepreneur and visionary, Peter Rössler, recognized the potential of waste recycling early on and founded Weinsberg Maschinenfabrik – or WEIMA for short – in 1980. After the turn of the millennium, Martin Friz succeeded in bringing about the generation shift and has now been running the business since 2003. Global leader. WEIMA produces more than 1,200 shredders, briquetters and drainage presses per year on a production area of approx. 65,000 sqm with more than 300 employees worldwide. Since its foundation, about 40,000 machines have been delivered worldwide....

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REDUCE. REUSE. RECYCLE. WEIMA stands for active environmental protection and for robust shredding technology that’s “Made in Germany”. Our machines lay the foundation for a resource-saving future and are at the beginning of many recycling processes. AN APPRECIATION FOR WASTE MATERIALS As a recycling specialist, we see it as our duty to contribute to a clean planet. WEIMA shredders, granulators, briquetting and drainage presses are thus becoming ever more sophisticated, productive, and above all – energy-efficient. SUSTAINABLE FOR INDUSTRY AND TRADE The wide selection of machines and options gives...

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Plastics With many thousands of plastic shredders delivered, there are hardly any applications that we have not already processed. These include classic items such as purge, crates, pallets, pipes, containers, molded parts, and post-consumer waste such as PET bottles or packaging. But also particularly tear-resistant materials such as rubber or films made of BOPP, as well as fabrics and fibers made of aramid, Kevlar or carbon. “With the high volumes of plastic waste in the world, sustainable disposal concepts are particularly important, and shredding is the foundation for this.” Gunter Schippers,...

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Wood If you want to generate energy from your waste in an environmentally friendly way, you can't do without wood as a raw material. The wood waste, which is shredded into chips, can be used for direct heat generation in wood burning oven or for the production of briquettes. Typical applications are all kinds of hard and soft woods, old wood, OSB and MDF scraps, veneer, plywood, stairs, doors, and pallets. And don't worry. Their nails and screws are simply shredded as well. Later they can be conveniently separated by means of a magnet. "The first WEIMA shredders of the 1980s were used for wood...

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50 Tons This is the throughput achieved by a WEIMA single-shaft shredder in the production of high-quality refuse-derived fuel. Waste and substitute fuel Whether as a stand-alone solution or firmly integrated into a production line – thanks to innovative drive concepts, WEIMA is a full-range supplier for the single-stage as well as multi-stage processing of all types of waste. Robustly designed pre- and post-shredders effortlessly shred industrial and commercial waste, municipal waste as well as bulky and household waste. The output material is ideal for producing high-calorific refuse-derived...

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SHREDDING TECHNOLOGY At WEIMA you get everything from a single source: planning, design, machine, control cabinet, control, software, conveyor technology, support, maintenance, wear parts and spare parts. We make all this and much more possible with 40 YEARS OF RECYCLING KNOW-HOW.

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SINGLE-SHAFT SHREDDERS Maximum robustness and the highest precision – WEIMA shredders prove day in and day out to operators all over the world that this balancing act is possible. Whether compact machines that have been sold thousands of times over, such as the WL 4, or huge high-end shredders like the W5.18 – our shredders work according to the same principle.

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Feeding of material to the rotor with the ram Size reduction with rotor and counter knives Definition of particle size via screen Loading of material into the hopper Discharge of the shredded material via suction, screw conveyor or conveyor belt

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ROTOR AND CUTTING TECHNOLOGY To achieve the desired result from a shredder, it’s important to select the right combination of rotor, knives and counter knives. Selecting the right specifications for each material type requires a high degree of experience. ROTOR No two applications are alike. But one thing remains: the rotor is the heart of the shredder. It is fitted with cutting blades and, depending on the material and the machine, rotates between 30 and 400 revolutions per minute. F rotor Controlled feed behavior, ideal for flexible materials such as filaments, films or veneer V rotor Universally...

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Cutting knives come in many different sizes and shapes. Knife holders are either welded or screwed onto the rotor. The exact setting of the cutting gap between the cutting knife and the counter knife is of particular importance. This is where the actual size reduction takes place – similar to a pair of (very large) scissors. For applications free of foreign materials For better material feed Extra concave For flexible materials CrossCut For more cuts For significantly longer tool life Trapezoid For extreme applications Counter knives While the rotor cutting knives rotate, the counter knives in...

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The screen mounted below the rotor defines the material size (particle size) that will result from shredding. As a rule, the larger the holes, the coarser the shredded material. ( The classic standard screen is universally applicable for almost all types of material. 10 - 150 mm diameter The extended hole area (more holes per m2) increases the throughput. Despite low web thickness, the structure is particularly stable. 20 - 150 mm wide openings DID YOU KNOW? Modelled after nature - the bionic design of the honeycomb screen was inspired by dimensionally stable honeycombs.

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All WEIMA Maschinenbau GmbH catalogs and technical brochures

  1. WLK

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  2. Series WT

    2  Pages

  3. Granulator

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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