Solutions for Deburring, Debuging, Maintance and Cleaning.

POWER BRUSHES CHOOSE QUALITY

SOLUTIONS SHOWCASE TUBE END DEBURRING Problem: Structural tubing is fabricated into an abundance of different forms. In order to facilitate safer handling and proper fit, the ends of the tubing must frequently be deburred. Solution: Wide face crimped wire wheel brushes are an extremely effective solution for tube end deburring. Brushes can deburr the OD and ID of tubing at an extremely high rate and produce a media-cost-per-part of considerably less than 0.01 € per part. GEAR DEBURRING Problem: Power transmission components like gears cannot function properly when burrs prevent correct engagement....

INTER-PASS PIPELINE WELD CLEANING Problem: To prevent voids and inclusions when welding multi-pass joints, the surface of each bead must be completely cleaned of slag and other residuals. Performing inter-pass weld cleaning as quickly and as thoroughly as possible is critical to avoiding costly repair work and delays. Solution: Weiler’s Roughneck and Dually stringer bead wheels have been engineered to maximize efficiency and minimize costs and are the preferred choice of welders’ helpers on the pipeline. From hot pass to cap pass, these premium weld cleaning brushes excel at quickly and thoroughly...

Crimped Crimped Knot Power & Hand Crimped Knot Crimped Knot Stem-Mtd. Stem-Mtd. Stem-Mtd. Tube Mini Wheels Wheels Cups Cups Wheels End End Brushes Brushes wire size To maximize brush life and reduce costs, always use the finest wire that will accomplish the job without requiring excessive applied pressure or engagement with the brush face. Wire sizes shown in all tables throughout this catalog are in milimeters • Aggressive brushing action • Fatigues and breaks more quickly SMALL DIAMETER WIRE • Resists fatigue and breakage • Less aggressive • Flexible brushing action crimped vs. knot wireCRIMPED...

KNOT TWIST CONFIGURATIONS STANDARD Provides some flexibility for use on irregular surfaces. Sharp wire tips make this knot aggressive right from the start. Provides smoother operation but sacrifices much of the cleaning action. Provides very aggressive brushing action. Sharp wire tips make this knot aggressive right from the start. STRINGER BEAD High-impact action, primarily for weld cleaning. Sharp wire tips make this knot aggressive right from the start. TRIM LENGTH & FILL DENSITY To maximize brush life and reduce costs, always use the shortest trim, highest density brush that will adequately...

PRODUCT ADVANTAGES OPERATIONAL ADVANTAGES POWER BRUSHES DO NOT REMOVE BASE MATERIAL POWER BRUSHES DO NOT LOAD • The impact action of the wire tips of a rotating brush behave in Unlike bonded, coated and non-woven abrasive products, power brushes will not load when used on softer materials or when removing paint or similar coatings from a harder surface. Because a power brush consists of a collection of individual wire filaments, there is no place for debris to accumulate and prevent the sharp wire tips from striking the work. the same manner as the media in a blasting operation and they have...

PRODUCT CHARACTERISTICS CUP BRUSH WHEEL BRUSH Trim Length Stem Diameter Stem Diameter Arbor Hole Arbor Hole TUBE BRUSH Trim Length Trim Length Overall Length Diameter Thickness Through Arbor Hole Length of Brush Part Thickness at Face Plate Face Width FILL MATERIALS Steel Wire - Carbon steel wire is the most durable power brush fill material for metalworking and heavyduty cleaning applications. Weiler industrial grade brushes utilize heat treated, high tensile steel wire that has been drawn to the most exacting industry standards for superior fatigue resistance and aggressive brushing action....

• Power brushes, operate most effectively when the speed and pressure of the operation are properly matched to the demands of the application. In most operations, the highest speed and lightest pressure will ensure the fastest brushing action and longest brush life. • Increasing brush speed increases the face hardness and brushing action; therefore, a fine wire brush rotating at a higher speed will often produce the same results as a coarser wire brush rotating at a slower speed. Finer wire operating at a higher speed is generally preferred and will provide a longer brush life. • MSFS - Maximum...

PRESSURE Avoid excessive pressure when using a wire brush. Excessive pressure causes over-bending of the filaments and heat build-up resulting in filament breakage, rapid dulling and reduced brush life. INSTEAD OF GREATER PRESSURE, TRY: • A brush with more aggressive action (increase filament diameter, • decrease trim length, different brush type, i.e.; knot type instead of crimped type. Higher surface speed (increase RPM or brush diameter) Correct Wire Tips Doing the Work Incorrect Excessive Pressure Causes Wire Breakage Never exceed the recommended Maximum Safe Free Speed or RPM rating of the...

KNOT WHEEL BRUSHES KNOT WIRE WHEELS - Provide heavy-duty brushing action with some flexibility; ideal for demanding cleaning applications on somewhat irregular surfaces. • Weld preparation and cleaning • Cleaning scale and heavy corrosion • Removing heavy burrs from large pieces after cutting HURRICANE TWIST BEVEL BRUSHES - Are shaped radial wheels that provide a heavy-duty brushing action with some flexibility; ideal for cleaning fillet welds and into corners • Weld preparation and cleaning • Cleaning scale and heavy corrosion • Removing powder coating, epoxy-based paints and rubberized coatings...

SMALL DIAMETER CRIMPED WIRE WHEELS - Provide a flexible brushing action and consistent performance for light duty cleaning and deburring applications requiring a small wheel. • Removing rust and light corrosion • Cleaning threads • Removing carbon build-up and deposits APPLICATIONS: • Removing rust and light corrosion • Paint removal and surface cleaning • Light deburring • Stocked item