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THIN WHEELS & FLAP WHEELS

THIN WHEELS & FLAP WHEELS

Product catalog summary

Overview: The 2015 catalogue for Flex SC Thin Wheels & Flap Wheels by Swatycomet provides comprehensive specifications and applications for various cutting-off and grinding wheels. The document is organized into sections based on product types and their intended uses.

1. Resin Bonded Cutting-Off and Grinding Wheels:

Standard Wheels: Designed for general-purpose cutting across various materials, balancing performance and cost. Available in diameters from 50 to 230 mm.
Extra Wheels: High-quality wheels for demanding industrial applications, offering quick cuts and high material removal rates without overheating. Diameters range from 110 to 230 mm.
Special Wheels: Zirconium-based wheels for industrial use, minimizing cutting costs and enhancing durability.

2. Coated Abrasives:

Flap Discs: Available in diameters from 100 to 180 mm, including options made from non-woven materials for pre-polishing and polishing.
StripitCO Cleaning Wheels: Made of nylon fibers, suitable for cleaning applications.
Flap Wheels: Includes spindle-mounted options, providing versatility in applications.

3. Product Categories and Quality Levels:

Standard: General-purpose wheels for various materials.
Extra: High-quality wheels for professional use, offering enhanced performance and durability.
Special: Industrial-grade wheels with zirconium for cost-effective and durable cutting.

4. Cutting-Off Wheels:

Thin Cutting-Off Wheels: Available in standard and extra quality, designed for minimal pressure cutting with diameters from 100 to 230 mm.
Large Dimension Wheels: Intended for machine cutting of various profiles, with diameters from 300 to 400 mm.

5. Safety and Usage Recommendations:

Ensure appropriate machine type and peripheral speed to avoid excessive wear and potential hazards.
Use proper flanges and fastening methods to prevent wheel breakage.

6. Customization: Products are available with various bore sizes upon customer request, catering to specific industrial needs.

7. Grinding Wheels: Categorized into STANDARD, EXTRA, and SPECIAL classes, each intended for different industrial applications. STANDARD wheels are for general grinding and cleaning, while EXTRA wheels are for high material removal rates. SPECIAL wheels are noted for their high quality and durability, suitable for specific industrial applications.

8. Semi-Flexible Grinding Wheels: Intended for general cleaning of large surface areas and available in grit sizes from 24 to 60. Suitable for coarse, medium, or fine grinding.

9. Flap Discs: Used for grinding with manual machines and available in STANDARD, EXTRA, and SPECIAL quality classes. Designed for various applications, including grinding of structural steel, alloys, and colored metals.

10. Safety and Usage Recommendations: Includes warnings for safe work practices, such as using protective eyewear, ear protection, and dust masks. Provides guidelines for optimal grinding effects and the importance of following prescribed angles and speeds.

11. Flap Discs and Wheels:

SKORPIO TOP: Designed for construction steel and alloys, available in various dimensions and grit sizes.
PROFI GREEN LINE: Suitable for extreme grinding conditions, preventing overheating.
SKORPIO CERAMIC: Ideal for high-speed and high-pressure grinding, offering self-sharpening abrasive grit and active cooling additives.

12. Polishing Wheels:

Soft Polish: Made from non-woven material with silicon carbide, used for cleaning and polishing metals.
StripitCO: Excellent for cleaning welds, metal, concrete, and wooden surfaces, as well as removing rust, varnish, and paint.

13. Recommendations:

Start with rough, medium, and fine grinding using SKORPIO Flap Discs.
Prepare the surface with SKORPIO SuperFinish Flap Discs.
Clean the surface thoroughly before polishing with SKORPIO Special Polishing Disc.

14. Advantages of Polished Surfaces:

Smooth surface for easier mold filling.
Reduced risk of corrosion and breakage.

15. Quality Factors: The degree of roughness depends on the quality of the basic material, prior heat treatment, surface preparation, and polishing technique used.

16. Specifications:

Elastic and Flexible Structure: Designed for cold mat and satin finishing, as well as surface cleaning and preparation before gluing or varnishing.
Dimensions and Speed: Various dimensions are listed with corresponding peripheral speeds and RPMs.

17. Product Types:

Combined Flap Wheels: Available in diameters from 100 to 250 mm, allowing for stock removal and surface improvement simultaneously.
Spindle Mounted Flap Wheels: Designed for machining small and hard-to-reach areas.
Radial and Axial Spindle Mounted Wheels: Made from non-woven material, used for finishing surfaces in difficult-to-reach areas.

18. Standards and Safety:

Run-Out Values: Specifies diameter limit deviations and permissible axial and radial run-out tolerances according to ISO 13942.
Maximum RPMs: The maximum RPMs depend on the wheel diameter and operating speed.
Unbalance Values: Guidelines for permissible unbalance values are provided.
Safety Testing: Manufacturers must test abrasive products for side-load capacity in compliance with EN 12413 standards.

19. Side-Load Testing of Abrasive Products: Outlines the side-load testing of abrasive products in accordance with ISO 525, including specifications for maximum operating speed, diameter, and side-load resistance.

20. Product Traceability: Information on product traceability includes details such as shelf life, manufacturing date, and other relevant data for proper tracking and management.

21. Correct Handling Practices: Provides a comprehensive list of best practices for handling grinding wheels, emphasizing safety and optimal performance.

22. Incorrect Handling Practices: Outlines practices to avoid when handling grinding wheels, highlighting the risks associated with improper handling.

23. Storage Recommendations: Guidelines for storing grinding wheels to preserve their physical properties, recommending storage in dry, well-ventilated areas with stable temperatures.

24. Contact Information: Provides contact details for Swatycomet Factory Store and associated companies, facilitating communication and support for customers.

Catalog excerpts

Dodati gradivo THIN WHEELS & FLAP WHEELS 2015 Catalogue

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RESIN BONDED CUTTING-OFF and GRINDING WHEELS Cutting-off wheels with diameters of 50 to 250 mm 6 - 11 Cutting-off wheels with diameters of 300 to 400 mm 12 - 19 Grinding wheels with diameters of 50 to 230 mm 20 - 25 COATED ABRASIVES Flap discs with diameters of 100 to 180 mm 28 - 33 Flap discs from non-woven materials 34 - 35 SuperFinish prepolishing flap wheels 36 Polishing wheels from non-woven materials 37 StripitCO cleaning wheels made of nylon fibres 38 - 39 Spindle mounted flap wheels 44 - 49 Conditions and markings on wheel labels 50 - 54

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RESIN BONDED CUTTING-OFF WHEELS QUALITY LEVELS STANDARD STANDARD resin bonded cutting-off and grinding wheels of SKORPIO, FLEXCO, 3STARS FLEX and TOROFLEX brands are intended for general-purpose cutting on various materials, taking into account the optimum ratio between cutting or grinding effect and grinding wheels price. EXTRA The EXTRA product category is distinguished by a high quality level and is therefore suitable for more demanding industrial uses. It provides excellent cutting and grinding properties: a quick and clear cut without overheating of the workpiece, as well as soft grinding...

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SWATYCOMET BRANDS

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THIN CUTTING-OFF WHEELS Diameters 100-230 mm SKORPIO FLEXCO TOROFLEX 3STARS Quality Quality Material Quality class A60SBF, A46SBF Stainless steel, steel, metals Stone, concrete Stel, Inox, Al, stone, plastic, aluminum, marble Standard quality cutting-off wheels are intended for general applications in the cutting of various materials, taking into account the optimal ratio of cutting effect to product price. Type Dimensions D x T x H mm Peripheral speed Rpm Reinf. Packaging F41 type cutting-off wheels are also available with the following bores: D = 100 mm H = 10 mm

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Diameters 110-230 mm SKORPIO EXTRA 3STARS PROFESSIONAL PRODIMENSION Quality Material Quality class Steel, metals Stainless steel, steel, metals Aluminium Extra Extra plus+ Extra Peripheral speed Rpm Grit size Packaging The EXTRA product category is distinguished by a high quality level; therefore, it is suitable for more demanding industrial uses. They are manufactured from special selected abrasive grains and bonding system which yields convincing, extraordinary results: quick and precise cutting results in optimum handling. These wheels last longer and are easier to work with, since...

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CUTTING-OFF WHEELS Diameters 100-230 mm SKORPIO FLEXCO TOROFLEX 3STARS FLEX Quality Quality Material Quality class Steel, metals Stainless steel, steel Grey cast, aluminium Stone, concrete Standard Standard Standard Standard Type Dimensions D x T x H mm Peripheral speed Rpm Packaging Standard quality cutting-off wheels are intended for general applications in the cutting of various materials, taking into account the optimal ratio of cutting effect to product price. F41 type cutting-off wheels are also available with the following bores:

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Diameters 100-230 mm SKORPIO EXTRA 3STARS PROFESSIONAL PRODIMENSION Material Quality class Type The EXTRA product category is intended for professional industrial use where high quality products are required - quick cuts, high durability of cutting-off wheels. Steel, metals Stainless steel, steel Dimensions D x T x H mm 100 x 2 x 16 100 x 2.5 x 16 100 x 3 x 16 115 x 2 x 22.23 115 x 2.5 x 22.23 115 x 3 x 22.23 125 x 2 x 22.23 125 x 2.5 x 22.23 125 x 3 x 22.23 150 x 2 x 22.23 150 x 2,5 x 22.23 150 x 3 x 22.23 180 x 2 x 22.23 180 x 2,5 x 22.23 180 x 3 x 22.23 230 x 2 x 22.23 230 x 2.5 x 22.23 230...

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CUTTING-OFF WHEELS Diameters 50-80 mm SKORPIO SKORPIO EXTRA Quality ^ AxxT-BF 20AxxR-BF ^ EAxxT-BF s* E20AxxR-BF Material Steel, metals Stainless steel, steel Steel, metals Stainless steel, steel Quality class Standard Standard Extra Extra Type Dimensions D x T x H mm Peripheral speed Rpm Grit size Packaging Intended for cutting of all types of steel and metal on flat, manual cutting machines.

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Quality clas Stainless steel, steel, metals Stainless steel, steel, metals Standard Extra Peripheral speed Rpm Grit size Packaging (units) Our 2x2 products enable safe cutting and grinding. Due to stronger reinforcement (3 nets can withstand higher side loads), they can also be used for grinding after cutting. They do not contain Fe, S or Cl, so they are suitable for cutting metals, steels and also stainless steels. Advantages: - Cutting and grinding without tool changes - Time savings - Reduced costs - Short cuts

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CUTTING-OFF WHEELS OF LARGE DIMENSIONS Cutting-off wheels of larger dimensions are intended for machine cutting of various profiles. When selecting the cutting-off wheel, you should always take into account the following: - The machine type, which determines the type of cutting; STATIONARY cutting on portable or stationary cutting machines, FREE-HAND cutting on gas- or electrically-operated manual cutting machines; - The quality and dimensions of the workpiece; - The prescribed peripheral speed. By observing the above requirements, you will be able to avoid the following problems: - Excessive...

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CUTTING-OFF WHEELS SKORPIO FLEXCO TOROFLEX These cutting-off wheels are intended for cutting smaller profiles. Quality Material s? 20A30P-BF STAINLESS STEEL, low and high-alloy stainless steel sheet metal, steel, general and high-strength construction steel, tool steel. mm m/s 1/min Quality class Standard Quality Material Quality class C46S-BF STONE, fire-resistant brick, clinker, ceramics, granite, reinforced concrete, Standard marble and ordinary types of concrete, concrete with paving stones. Products with various bore sizes (H) are available on customer request.

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CUTTING-OFF WHEELS Diameters 300-350 mm SKORPIO FLEXCO TOROFLEX 3STARS FLEX Quality Quality Material A30SBF METALS, steel, tool steel, general and high-strength construction steel. Quality Quality Material Quality class 20A30P-BF 4A30QBF STAINLESS STEEL, low and high-alloy stainless steel sheet metal, Standard steel, general and high-strength construction steel, tool steel. Quality Material Quality class 19A30S-BF GREY CAST, steel, general and high-strength construction steel, Standard nodular and tempered alloy, steel alloy, aluminium, other colour metals. mm m/s 1/min (units)...

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THIN WHEELS & FLAP WHEELS

THIN WHEELS & FLAP WHEELS

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