GRINDING TOOLS

GRINDING TOOLS
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GRINDING TOOLS

Product catalog summary
Overview: This document provides comprehensive information on grinding tools used in metal fabrication, focusing on resin-bonded cutting and grinding wheels, flap discs and wheels, and brushes. It highlights the importance of selecting the right tools for efficiency, safety, and productivity.
Resin-Bonded Cutting and Grinding Wheels: These wheels are categorized by diameter and application, ranging from thin cutting wheels (100-230 mm) to larger cutting wheels (300-400 mm). Quality levels include Professional, Extra, and Special, each tailored for specific materials and performance needs.
Flap Discs and Wheels: Available in various designs and sizes, including special design flap discs (115-180 mm) and spindle-mounted flap wheels (15-80 mm), these tools are essential for metal fabrication applications.
Brushes: The document covers power wire brushes and scratch brushes, detailing their use in cleaning and surface preparation.
Quality and Safety Standards: Emphasizing adherence to safety standards like EN 12413, the document provides guidelines for safe use, including wearing protective gear and following operational restrictions.
Technical Support and Innovation: WEILER ABRASIVES offers comprehensive technical support and emphasizes continuous product improvement and environmental responsibility.
Recommendations: The document concludes with recommendations for selecting appropriate tools and ensuring their safe and effective use.
Specifications and Standards: The document outlines specifications and standards for cutting and grinding wheels, including usage restrictions, maximum operational speed, safety pictograms, dimensions, supplier information, declaration of conformity, expiration date, specification marking, and optional ISO type/form.
Product Markings and Safety: Products marked with EN 12413 indicate compliance with essential safety requirements for bonded abrasives, aiming to minimize risks for end users. Safety recommendations are provided for the use of cutting and grinding wheels on angle grinders.
Product Lines and Features: The document describes three product lines: PROFESSIONAL, EXTRA, and SPECIAL. Each line is designed for different levels of use, from general to industrial, with varying quality and durability. The SPECIAL line includes ULTRACUT and CERAMIC wheels, which offer advanced features like self-sharpening and longer lifespan.
Technical Specifications: Detailed specifications for cutting and grinding wheels are provided, including dimensions, rotation speed, peripheral speed, and packaging details. The document highlights the advantages of thin cutting wheels for specific materials and the benefits of using ceramic grains for enhanced performance.
Innovative Technology: Innovative production technologies are mentioned, such as the ULTRACUT® cutting wheels, which are thinner and faster, providing accurate cuts with ease and safety. The document emphasizes the importance of using powerful machines to achieve optimal results.
2x2 COMBO Products: These products allow safe cutting and grinding without changing the wheel, offering time savings and reduced labor costs. They are suitable for cutting metals, steel, and stainless steel due to their composition free of Fe, S, and Cl.
Grinding Wheels: Grinding wheels are available in PROFESSIONAL, EXTRA, and SPECIAL lines, with the SPECIAL line offering the longest durability through ceramic grains. The document advises on achieving optimal grinding effects by using the prescribed tilt angle between the wheel and the workpiece.
Specifications: The document provides detailed specifications for various types of wire brushes and grinding tools. It includes information on packaging, grit size, wire size, trim length, and maximum RPM for different brush types such as end brushes, wire wheels, stem-mounted brushes, cup brushes, and bevel brushes. The document also specifies the materials used, such as steel and stainless wire, and their applications.
Procedures: Instructions for the correct handling and usage of grinding tools are provided. This includes guidelines for storage, inspection, mounting, and operation. Key points include using appropriate flanges, ensuring the machine's rotational speed does not exceed the tool's nominal speed, and using protective equipment.
Standards and Norms: The document references standards such as EN12413 for side load tests and provides formulas for calculating rotational speed and peripheral speed. It also outlines run-out tolerances and imbalance calculations for grinding tools.
Recommendations: Recommendations emphasize the importance of proper storage conditions, regular machine maintenance, and safe operational practices. It advises against incorrect handling practices such as storing tools in humid environments, using damaged tools, and exceeding maximum speed limits.
Key Data from Tables: The tables provide maximum RPM values for different brush types and sizes, as well as run-out tolerances and peripheral speeds for grinding tools. They also include imbalance coefficients based on tool shape and usage method.
Critical Information: Always use appropriate safety equipment and ensure tools are in good condition before use. Follow the specified guidelines for mounting and operating tools to prevent accidents and ensure optimal performance.
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Catalog excerpts

GRINDING TOOLS-2

fabrics and offers a comprehensive range of abrasives for cleaning, cutting and grinding. Business excellence, more than 135 years experience on the global market, investments in TODAY FOR TOMORROW TODAY FOR TOMORROW TODAY FOR TOMORROW WEILER ABRASIVES is one of the leading manufacturers of artificial abrasives and technical knowledge, development, equipment, automation and innovation are a guarantee for our customers that we are providing safe, high quality abrasives and meet the expectations of RESIN-BONDED CUTTING AND GRINDING WHEELS Quality levels, safety and labelling Thin cutting wheels...

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GRINDING TOOLS-3

TRADEMARKS SWATYCOMET QUALITY LEVELS PROFESSIONAL Products are intended for professional use on various materials with regard to the optimum ratio between the cutting Quality level PROFESSIONAL Quality level EXTRA Base: black Centre: black colour Graphics: silver Base: monochrome Centre: black Graphics: silver Stainless Steel Cast Iron, Aluminium Stainless Steel Quality level SPECIAL Base: black Centre: black Graphics: monochrome or grinding effect and the price of the product. Steel Colour: SC. Blue Steel Colour: SC. Blue The extra high-quality line is intended 80 for users in the industry,...

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GRINDING TOOLS-4

SAFETY OF RESIN-BONDED ABRASIVES QUALITY MARKS Resin-bonded reinforced abrasives, produced by highly automated machines, are distinguished by dependable quality and safety. They are manufactured in accordance with the highest standards: PROFESSIONAL Quality bonded coated abrasives flexible grinding tools Safety requirements for the use of handling and protection of grinding steel, metal steel + stainless steel stainless steel stone casts Organization for the Safety of Abrasives INSTRUCTIONS FOR SAFE WORK WITH ABRASIVES More safety information on Weitere Sicherheitsinformationen Plus d’informations...

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GRINDING TOOLS-5

STANDARD SHAPES CUTTING AND GRINDING MACHINES Product markings Cutting wheels Grinding wheels Flap discs Work shift (3) Manufacturing date (14) Period of use is the year of manufacture + 3 years (2019) CUTTING AND GRINDING MACHINES Manual Packaging markings Angular cutting machine Traceability (work order, controller mark, packaging date, No. of pieces) Material (workpiece) Safety standard Angular grinding machine Flat grinding machine

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GRINDING TOOLS-6

$WEl ILER Thin cutting wheels are most suitable for cutting thin sheet metal, pipes, profiles and rods with small diameters. The PROFESSIONAL line is distinguished by the optimum quality to price ratio. The EXTRA cutting wheels are distinguished by a high quality level and are intended for industrial use. They provide excellent cutting ability and longer cutting wheel resistance. The thinnest, The SPECIAL line is the line with the highest quality featuring Ultracut and Ceramic. - ULTRACUT® cutting wheels are manufactured using a new, innovative production technology which allows manufacturing...

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GRINDING TOOLS-7

The PROFESSIONAL products are intended for general cutting of various materials with regard to the optimum ratio between cutting effect and the price of the product. The EXTRA cutting wheels are intended for professional use in industry, which requires high quality of products, shorter cutting time and high durability of cutting wheels. The SPECIAL line features products containing zirconia and products with ceramic grains. This group of cutting wheels represents products with the longest life span. The SPECIALCERAMIC cutting wheels are produced with ceramic abrasive grains, which constantly...

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GRINDING TOOLS-8

2x2 COMBO ADVANTAGES The 2x2 COMBO products enable safe cutting and grinding. Additionally, they feature integrated third layer of reinforcement, which allows significantly higher side loads, and therefore they can be safely used for grinding. Because they do not contain Fe, S or Cl, they are suitable for cutting metals, steel and stainless steel. - Safe cutting and grinding without having to change the grinding wheel, - time savings, - reduced labour costs, - fast cut.

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GRINDING TOOLS-9

We guarantee your expectation will be exceeded three times over! The MAXimum, FASTest GRINDING PROCESS with MINImum effort! We produce grinding wheels in three quality levels, i.e. professional, extra and special. The PROFESSIONAL grinding wheels are intended for use on various materials and offer the optimum quality to price ratio. These products have a long life span. The EXTRA quality is intended for the most demanding users in industry, who require a higher material removal per unit of time and higher durability of the wheels. For the most demanding industrial users, who process various materials,...

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GRINDING TOOLS-10

LARGE CUTTING WHEELS Larger cutting wheels are intended for machine cutting of different profiles. When choosing cutting wheels, be sure to observe the following: -- machine type determining the type of cutting; STATIONARY cutting using portable or stable cutting machines, HANDS-FREE cutting using manual gasoline- or electricity-powered cutting machines; -- workpiece quality and dimensions; THIN CUTTING WHEELS Thin cutting wheels are intended for cutting small-size profiles. -- prescribed peripheral speed. By observing the above, you prevent the following: -- excessive workpiece cut time; --...

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GRINDING TOOLS-11

cutting wheels Cutting wheels are intended for cutting profiles and casts using stationary machines. flat grinding wheels The products are intended for cleaning casts, forgings and welded materials. They guarantee high material removal, good durability without workpiece overheating.

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GRINDING TOOLS-12

cutting wheels for cutting rails and sleepers The EXTRA cutting wheels are intended for cutting rails. Their advantages are high durability, high quality and precision cut with no workpiece overheating. Higher efficiency of the cutting wheel can be achieved by turning the machine. cutting wheels for use with hands-free machines Cutting wheels are used for cutting metal materials on manually-operated petrol-powered machines. The composition and thickness of the products give extremely high quality cutting effects. The best cutting effects are achieved when cutting at max. rotation speed. WARNING:...

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