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Diamond dressing tools

Diamond dressing tools
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Diamond dressing tools

Product catalog summary
Overview: This document provides comprehensive information on diamond dressing tools used in industrial grinding processes, focusing on specifications, procedures, and recommendations for effective maintenance and usage.
Specifications: Diamond dressing tools require continuous cooling to maintain diamond properties during surface dressing and profiling. Surface dressing is essential when the grinding wheel's cutting surface becomes inefficient, as indicated by increased normal force and noise.
Types of Surface Dressing Tools:
  • Manual Surface Dressing: Includes vitrified bonded dressing tools, small metal wheels, single grain, and multigrit diamond dressing tools.
  • Machine Surface Dressing: Involves dressing the grinding wheel until the entire surface is level, with parameters depending on the dressing tool type.
Dressing Parameters: Dressing depth is determined by the grain size of the grinding wheel, with specific depths provided for various grit sizes. Other parameters are adjusted based on the type of dressing tool used.
Restoration and Maintenance: Single grit diamond dressing tools require restoration when the contact surface area exceeds 1 mm², involving turning or grinding the grain to maintain effectiveness.
Transverse Stroke Recommendations: The transverse stroke during dressing varies with grinding type and wheel diameter, with specific recommendations for coarse, normal, and fine grinding at different operating speeds.
Profiling and Rotating Tools: Single point diamond dressing tools are used for profiling vitrified bonded grinding wheels. Rotating diamond dressing tools are produced with galvanic or metal bonds, depending on the method and bond type.
Superabrasives and Special Tools: Superabrasive grinding wheels can be dressed with diamond rolls, dialettes with MC grit, multipoint sintered dressing tools, and others.
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Catalog excerpts

Diamond dressing tools-1

Industrial Grinding Tools DIAMOND DRESSING TOOLS

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Diamond dressing tools-2

Copyright © Swatycomet 2012. Vse pravice pridržane. Design: Carrera Srečko Fratnik s.p.

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Constant cooling of the diamond tip is necessary during surface dressing and profiling in order to prevent changes of the diamond's properties. Once the sharp edges of the grinding wheel cutting surface are worn out (as indicated by an increase in the normal force Fn, and an inefficient and loud grinding wheel), they need to be restored, i.e. surface dressed. Various surface dressing tools are used for dressing of grinding wheels: Machine surface dressing: Single point dressing tools (with bases of different shapes), Multipoint dressing tools (with bases of different shapes), Manual surface dressing:...

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SURFACE DRESSING WITH SINGLE POINT DIAMOND DRESSING TOOLS Ct – diamond grit size/karats D – grinding wheel diameter/mm W – grinding wheel width/mm 400 – constant Grinding wheel thickness T/mm Selection of diamond grit size: The grit size of a single grit surface dressing tool depends on the grinding wheel size, and is determined using an equation or a diagram. Grinding wheel diameter D/mm Depending on the shape, diamond grits for dressing tools are classified into four basic types. No. of tips Quality class

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Dressing tool’s transverse stroke: Transverse stroke during dressing (mm/min) with single grit surface dressing tools depends on the type of grinding and the external grinding wheel diameter. The recommendations are as follows: Coarse grinding Normal grinding Fine grinding At operating speed of 50 m/s Type of grinding Coarse grinding Normal grinding Fine grinding Ploš?ata poravnala Dialete: lo?imo jih glede na obliko in kvaliteto vgrajenih diamantnih zrn. š?ata poravnala Dialete: lo?imo jih glede na obliko in kvaliteto vgrajenih diamantnih zrn. poravnala Dialete: lo?imo jih glede na obliko in...

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PROFILING OF GRINDING TOOLS Single point diamond dressing (profiling) tools: These are used for profiling vitrified bonded grinding wheels and are named according to the profiling device or machine. Flat diamond dressing tools - Dialettes: These are classified according to the shape and quality of the integrated diamond grain. Dialette with pins Dialette with MCD (monocrystalline diamond) pins: Dialette position in relation to the grinding wheel during dressing. Rotating diamond dressing tools: vd Rotating diamond dressing tools: Depending on the dressing method, rotating diamond dressing tools...

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DRESSING OF DIAMOND AND CBN GRINDING TOOLS Superabrasives grinding wheels may be dressed with: Multipoint sintered dressing tools Dialettes with MC grit 4˚ Diamond rolls PCD profiling grinding wheels Dressing tools with rotating wings Universal WST diamond dressing tools Dressing tools with centrifugal bra

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14 ENOZRNATO DIAMANTNO PORAVNALO K 105 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K 105 DECKEL ENOZRNATO DIAMANTNO PORAVNALO K 106 CILINDER ENOZRNATO DIAMANTNO PORAVNALO K 102 MK 1-G ENOZRNATO DIAMANTNO PORAVNALO K 103 MK 0MK 1-G ENOZRNATO DIAMANTNO PORAVNALO K 103 MK 0 ENOZRNATO DIAMANTNO PORAVNALO K 102 6.5 SINGLE POINT DIAMOND DRESSING TOOLS ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 108 YUNG ENOZRNATO DIAMANTNO PORAVNALO K 109 YUNG ENOZRNATA DIAMANTNA PORAVNALA 5.5 10 30 ENOZRNATA...

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DIAMANTNE ROLETE DIAMANTNE ROLETE ROLLS DIAMOND DIAMANTNE DIALETE DIAMOND DIALETTES 10 PRITRDITEV DIAMANTNE ROLETE PRITRDITEV DIAMANTNE ROLETE L DIAMANTNA ROLETA K 301 (ÿ15x6) DIAMANTNA ROLETA K 301 (ÿ15x6) DIAMANTNEROLETE Z DRéALOM MK 1 PRITRDITEV DIALETE 30° PRITRDITEV DIALETTE 10xL ROLETE Z DRéALOM MK 1 FIKSNO VPETJE DIALETE V NOSILEC VPETJE DIALETE V NOSILEC Z VIJAKOM NTNE DIALETE DIAMANTNA ROLETA K 302 (ÿ20x8) DIAMANTNA ROLETA K 302 (ÿ20x8) PRITRDITEV ROLETE Z DRéALOM MK 0 PRITRDITEV ROLETE Z DRéALOM MK 0 Dialette 20xL D711 15 PRITRDITEV ROLETE Z DRéALOM MK 1 8 Fixed clamping into a holder...

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IZVEDBE VE»ZRNATIH PRAäKASTI PROFILED DIAMOND IZVEDBE VE»ZRNATIH PRAäKASTIH PO IZVEDBE VE DRESSING TOOLS DRéALO: MK0, MK1 RAVNO DRéALO: MK0, MK1 RAVNO (Diamond grit size D 350) DRéALO MK0, DRéALO MK0, MK1 POD KOTOM MK1 POD KOTOM (Diamond grit size D 711) (Diamond grit size D 350) IZVEDBE VE»ZRNATIH PRAäKASTIH PORAVNAL IZVEDBE VE»ZRNATIH PRAäKASTIH PORAVNAL IZVEDBE VE»ZRNATIH PRAäKASTIH PORAVNAL IZVEDBE VE»ZRNATIH PRAäKASTIH PORAVNAL IZVEDBE CILINDRI»NOIZVEDBE VE»ZRNATIH PRAäKASTIH PORAVNAL DRéALO RAVNO CILINDRI»NO DRéALO RAVNOVE»ZRNATIH PRAäKASTIH PORAVNAL 12 CYLINDRICAL HOLDER CILINDRI»NO DRéALO...

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Printed on recycled paper S WAT YC O M E T, u m e t n i b r u s i i n n e kov i n e , d . o . o . Titova cesta 60, 2000 Maribor, Slovenia t : + 3 8 6 ( 0 ) 2 3 3 31 6 0 0 , ( 0 ) 3 7 5 7 5 0 0 0 f : + 3 8 6 ( 0 ) 2 3 3 31 7 9 0 , ( 0 ) 3 7 5 7 5 10 0 w w w. s wa t yc o m e t . s i , e : i n f o @ s wa t yc o m e t . s i SWATY-INPO Toroflex Schleifmittel, GmbH Esbachgraben 17, 95463 Bindlach - Germany Cobra, GmbH St. Michael 47, 9143 Bleiburg - Avstria SWATY – INPO, d.o.o. Titova cesta 60, 2000 Maribor - Slovenia Ecopack, d.o.o. Tovarniška 5, 3214 Zreče - Sloveni

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