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CENTERLESS OPTIMUS

CENTERLESS OPTIMUS

CENTERLESS OPTIMUS

Product catalog summary
Product Features
  • Faster material removal by up to 20%.
  • Wheel life increased by up to 30%.
  • Grinding cycle reduced by up to 30%.
  • Less frequent dressing required.
  • Suitable for through-feed centerless grinding.
  • Good profile holding capability and high roundness accuracy.
Benefits
  • Production of more perfect parts.
  • Reduced time and cost.
  • Less downtime for changeovers.
Applications
  • Applicable for rough, medium to fine grinding.
  • Innovative solution for centerless grinding.
Case Study
  • Application: Centerless Bar Grinding.
  • Machine: SCHUMAG.
  • Material: 80% C45 and 20% Stainless steel.
  • Part Diameter: 18 to 30 mm; Length: 6,000 mm.
  • Removal in one pass: 0.1 mm.
  • Competitor Wheel: Silicon carbide resin wheel (500 x 300 x 250 mm).
  • SWATYCOMET Wheel: S9C 70 L8 Bx23 (500 x 300 x 250 mm).
  • Results: 25% less dressing, good surface finish within tolerance H6, 15% increase in wheel life.
Grinding Wheel Specifications
  • Various shapes and sizes available, e.g., 400 x 200 x 203.2 mm, 500 x 300 x 250 mm, etc.
Recommendations
  • Carbon steel: S57C 60 N7 BC23.
  • Alloy steel: S5C 70 L8 BA23.
  • Stainless steel: S54C 60 N7 BS23.
Performance Comparison
  • Dressing time: SC Optimus requires fewer hours compared to competition.
  • Lifetime: SC Optimus lasts longer (45 days) compared to competition (71 days).
See more

Catalog excerpts

CENTERLESS OPTIMUS-1

SWATYCOMET CENTERLESS OPTIMUS Grinding application for rough, medium to fine grinding How you benefit? • More perfect parts • Less time - Less cost • Less downtime for changeovers Faster material removal up to + 20 % Wheel life increase up to + 30 % Reduction of grinding cycle up to + 30 % Less dressing For through-feed centerless grinding Good profile holding capability Achieving high roundness accuracy

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CENTERLESS OPTIMUS-2

RESIN BONDED GRINDING WHEELS Case Study Grinding parameters Application: Centerless Bar Grinding Machine: SCHUMAG Material: C45 80% and Stainless steel 20% Part Diameter: 18 up to 30 mm Part Lenght: 6.000 mm Removal in one pass 0,1 mm Competitor Wheel: silicon carbide resin wheel 500 x 300 x 250 mm SWATYCOMET Wheel: S9C 70 L8 Bx23 500 x 300 x 250 mm Results: Less dressing for 25% Dressing - after grinding 5 tonnes Good surface finish in tolerance H6 Wheel life increase for 15% Lifetime 50 WEILER ABRASIVES GROUP ©SC SWATYCOMET, umetni brusi in nekovine, d.o.o. Titova cesta 60, 2000 Maribor, Slovenia,...

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