Catalog excerpts
Grinding wheels factory Swaty was established by chemist Franz Swaty in 1879 so that it is one of the oldest European pro-ducers of grinding tools.At the beginning the production was based on a patented procedure for production of grinding wheels in mineral bond. Thisproduction was abandoned in 1958 when it was substituted by up to dated production programmes.To meet the increasing demand of industry the production of grinding wheels in vitrified bond was introduced at the end of1929.The production of grinding wheels in resinoid bond, at present the strongest production line, was started in...
Open the catalog to page 2CONTENTS MARKING SISTEM6 -Specification of the wheel material7-Field of application for individual types of aluminas7 -Grain size8-Hardness of the grinding tools8-Structure of the grinding tools8-Bond9 > -Grinding wheels made of aluminas and silicon carbides5 -Grinding tools made of super hard abrasives diamond and cubic boron nitride5 Page PRODUCTION PROGRAMME REVIEW5 Standard dimensions of grinding tools15-Standard diameters ֖ D15-Standard thicknesses T16-Standard holes16Ordering of grinding tools17Grinding process17 DESIGNATION OFGRINDING TOOLTYPES10 > ROUGH GRINDING AND CUTTING19 ROUGH...
Open the catalog to page 3Due to many years of experience and research in the field of quality and effective grinding we are able to offer our customershigh quality grinding tools for usage in all fields of industry which includes ironworks and foundries, machine building, tool making, shipbuilding, car industry, metal construction industry, processing equipment, maintenance of railway tracks, glass industry, building industry, stonecutting, agriculture, leather industry, food industry, craft shops, hobby usage, and many otherapplications.Production programme includes: > for standard and increased peripheral speeds...
Open the catalog to page 6Type of abrasiveMaterial to be groundMechanical characteristics of the material Regular aluminium oxide Low-alloyed, unhardened steelsTensile strength between 300-500 N/mm > 2 Semi-friableGeneral applicationaluminium oxideGrade up to 60 HRcProcessed aluminiumHigh-alloyed steels, for precision grindingTensile strength higher than 500 N/mm > 2 oxideHardness over 62 HRcSpecial zirconia alumina abrasive stands out for its resistance against chemical, thermal and mechanical influence. It is usedfor producing hot and cold pressed grinding tools, which are applied under the hardest...
Open the catalog to page 8The grain size is designated by means of numbers according to the ISO Standard 8486. Acomparison of the national grain-size standards Micro-granulation > 1234512345 1 = ISO 8486, DIN 691012 = ANSI B 74.12-1976 (USA) 3 = JIS R6001-1973 (Japan) 4 = GOST3647-71 5 = PN-76 M-59115 (Poland) 50% value of sedimentation curve The hardness of the grinding tools is proportional to the bond strength with which a single grain is tied in the bond-matrix.It depends on the following: The quantity and type of bond Օ The structure The type of the abrasive grain Օ Grinding tool making procedure The grade of...
Open the catalog to page 9BOND Vitrified bond Resinoid bond The main components of vitrified bonds are clays, kaolin, feldspar, frits and other ingredients. During the burn- ing in ceramic kilns the components are partly fused and sintered. They also interact and during cooling they change into a state similar to glass or porcelain. Vitrified bond is brittle, it has no elasticity and is quite resistant to deformation. It is sensitive to impact, percussion, high load and changes in temperature. It is unaffected by moisture and dampness at temperatures higher than 0 C. The main components of resinoid bonds are...
Open the catalog to page 10Basic types and their limitations (working face is marked on the sketch) BASICSKETCHDESIGNATIONLIMITSTYPE OFDIMENSIONSBONDPERIPHERALSPEED *1 NORMALEXCEP. DIMENSIONS > H ≤0,67 D Straigthgrinding wheel > D x Tx HV40 m/sT> 0,02 D*2B50 m/s1FK, 1VST> 0,02 DBF80 m/s1AT> 4 mm Grinding > W< 0,17 D ring wheel > V32 m/sD x T- WB40 m/s Grinding wheel > H ≤0,67 D tapered one side > V40 m/sB50 m/sD/J x T/U x H - V.. Grinding wheel > H ≤0,67 D tapered both sides > V40 m/s-D/J x T/U x H - V..B50 m/s-BF80 m/s4A Grinding wheel > H ≤0,67 D one side recessed > E ≥0,5TV40 m/s- cup wheel > V32 m/sD x Tx H -...
Open the catalog to page 11BASICSKETCHDESIGNATIONLIMITSTYPE OFDIMENSIONSBONDPERIPHERALSPEED *1 NORMALEXCEP. DIMENSIONS Both sides cylindercup wheel > H ≤0,67D cup wheel > 0,3T> E ≥0,2TV32 m/sD/J x Tx H - W.. E.. K..B40 m/s Dish wheel > D/J x T/U x H - V32 m/sE ≥0,5TW.. E.. K.. V..B40 m/s Face shapeddish wheel > D x T/T1 xV32 m/snut - R..B40 m/s Navoj Grinding conewith nut > D x Tx V32 m/snut - R.. /R1B40 m/s Navoj Grinding conewith nut > V32 m/s D/J x Tx nutB40 m/sfor type 17Rradius R.. to be specified Navoj Grinding conewith nut > D x Tx nutV32 m/sB40 m/sfor type 18Rradius R.. to be specified Navoj 11 >
Open the catalog to page 12BASICSKETCHDESIGNATIONLIMITSTYPE OFDIMENSIONSBONDPERIPHERALSPEED *1 NORMALEXCEP. DIMENSIONS Grinding conewith nut > D x Tx nutV32 m/sfor type 19RB40 m/sradius R.. to be specified Navoj Grinding wheelrelieved one side > D/K x T/N x HV40 m/sH ≤0,67DB50 m/sE ≥0,5T Grinding wheelrelieved both sides > D/K x T/N x HV40 m/sH ≤0,67DB50 m/sE ≥0,5T Wheel relievedone side > and recessed > V40 m/sH ≤0,67D other side > D/K x T/N x H - Px FB50 m/sE ≥0,5T Wheel recessedand relieved > same side > V40 m/sH ≤0,67DD x T/N x H - Px FB50 m/sE ≥0,5T Wheel relieved and recessed on one > side, recessed on the...
Open the catalog to page 13V32 m/s > Navoj D x Tx H - n/nut (n= number of nuts) B40 m/s > V32 m/s D x T- W- n/nut > Navoj (n=number of nuts) B40 m/s >
Open the catalog to page 14- The grinding wheel type*- Dimensions in mm - Specification, containing the following data: Abrasive Օ Grain size Grade of hardness Օ Structure Bond- Wheel operating speed or spindle rotational speed - Type and trade mark of the grinding machine - Specification of the workpiece and its thermal treatment state, the required surface finish and the designated performance.If possible, please enclose the marking label of the grinding wheel you had successfully used before.Ordering example: In case you have already purchased the product from us and you know its product code it is sufficient to...
Open the catalog to page 18All Weiler Abrasives catalogs and technical brochures
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Archived catalogs
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