Special Solutions

Special Solutions – Wegener Innovation to suit your individual needs Wegener Innovation to suit your individual needs Our standard range of products already covers the entire field of welding technology for thermoplastics. But that's not all! Special customised solutions pose no problems for us either. We cooperate with you to design and build special machines tailored to your company's needs, thus ensuring that you get the best solution for your production. No matter how unusual your ideas and conceptions are, our experienced experts will be happy to take up the challenge. Circular Welding Device...

Special Solutions – Wegener Innovation to suit your individual needs Crease-Hinge-Machine (ESP_IR) Wegener Innovation to suit your individual needs The newly developed ESP_IR is the latest unit in our production range of crease/hinge machines for corrugated sheet. 4 individual work stations allow the simultaneous ‘W’ shaped heating and compression of corrugated sheet, resulting in a permanent hinge. Timers control the heating and pressing times. The precise heating line is achieved with quartz heaters and subsequently pressed together with a ‘W’ shaped compression tool. All operator friendly...

• Automatic opening of the compression and clamping tools • Manual removal of material

Special Solutions – Wegener Innovation to suit your individual needs Wegener Innovation to suit your individual needs As a supplement to our Butt Welding Machines, the welding bead produced during welding is removed on this system simultaneous to the welding process. During the welding machine's cooling phase the bead is removed from the board with a blade through a constant linear advance feed motion. The system is moved relative to the board so that it is positioned on the bead. The bead separating device can be used to process PE, PP and UHMW-PE board welds. Short Description of the Procedure:...

Special Solutions – Wegener Innovation to suit your individual needs Block Welding Machine (BWM) Wegener Innovation to suit your individual needs Our new machine concept in the field of Block Welding Machines is characterised by its high mechanical stability with a simultaneous drastic reduction of the cycle times through a halving of the non-productive welding times. This has been achieved by converting the entire drive concept for the machine to servomotors. The BWM produces blocks from dimensionally stable foam slabs through sheet welds. One or two blocks can be produced simultaneously depending...

■ The short and long stroke sides move back and remove the foam slab from the heating sword ■ The heating sword returns to its park position ■ The short and long stroke sides move together and the foam slabs are welded ■ The vacuum field on the short stroke side is released and the long stroke side moves back to the thickness of the welded foam slabs ■ The next cycle can be started

Special Solutions – Wegener Innovation to suit your individual needs Linear Welding System (LWS) Wegener Innovation to suit your individual needs Our Linear Welding System is an alternative to conventional welding methods for slab-shaped semifinished products. The fields of use range from static load-bearing, all-over bonded weld joints, seal welds through to welding liners in concrete buildings, e.g. permanent shuttering. Only one person is needed to operate our system. Short Description of the Procedure:       Make up plug-in type rail elements according to the desired length of the weld...

■ The extruder unit encounters a limit stop at the end of the rail system and the process is terminated

Special Solutions – Wegener Innovation to suit your individual needs Edge Sealing System Series (KSA) Wegener Innovation to suit your individual needs The Edge Sealing System allows a fast and high-quality sealing of the edges of thermoplastic hollow-chamber materials of a thickness from 3 – 12 mm. The shape and position of the edge seal can be adapted to the specific needs of the product simply by a mechanical adjustment, and thus with no change of tools, thanks to the patent pending process. This the first Edge Sealing System that has been developed to produce a tight edge seal on the inside...

Special Solutions – Wegener Innovation to suit your individual needs Preform welding machine (FTSM) The Wegener innovation for individual cases Our Preform Welding Machine (FTSM) is based on a universal and modular welding machine concept. The machine has two L-shaped bonding tables that are guided on two common linear systems. The arrangement of the guides and the standard pneumatic drive are chosen in such a way that the guide carriages remain moment-free and the force is introduced into the centre of area of the available bonding zone. This creates the most important mechanical conditions...

Special Solutions – Wegener Innovation to suit your individual needs Inner Rotary Welding System (IWS) The Wegener International Innovation The Wegener International Inner Welding System IWS has been designed to weld joints in concrete pipe protectors or pipe inliner segments. The system is a novelty when it comes to the quality and efficiency of welding. Depending on the application, the pipes or inliner segments can be joined either directly with an extruder V-seam or alternatively by means of an applied film strip. The IWS is lowered fully assembled into the pipeline and can be moved from...

Further basic data for the system: ■ Manual positioning in the pipe ■ Can be operated on construction sites with protection against the weather ■ Easy operation ■ Service and maintenance work must be able to be carried out by trained personnel ■ Control system: Siemens logo, mobile control cabinet, manual pressure reducer, pressure manometer and control elements ■ Integrated reelstand for welding wire, mechanical, pneumatic clamping fixture for the preform ■ Process forces are applied pneumatically