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WEBER sanding - Overview of metal grinding and deburring machines

WEBER sanding - Overview of metal grinding and deburring machines
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WEBER sanding - Overview of metal grinding and deburring machines

Product catalog summary
Overview: The document provides a detailed overview of WEBER's metal grinding and deburring machines, emphasizing their engineering excellence and innovative solutions. It highlights WEBER's 100-year tradition of quality and innovation in mechanical engineering, particularly in grinding technology.
Company Background: WEBER, based in Kronach, Germany, has been a leader in machine technology for over a century. The company employs over 500 people, operates on a 46,000 m² production area, and serves customers in over 60 countries. It is known for its innovative technologies and customer-specific solutions.
Product Range: The document details various series of WEBER machines designed for specific applications:
  • WEBER TTSC Series: Compact machines for deburring, rounding, descaling, and surface grinding, with variable working height and up to three processing stations.
  • WEBER PT Series: Universal grinding machines for thin and thick sheets, offering up to five grinding stations.
  • WEBER TTF Series: Designed for oversized and heavy sheets, capable of handling sheets up to 2250mm wide with up to six processing stations.
  • WEBER MK Series: Special class machines for processing the thickest and most heavily warped sheets.
Technological Innovations: WEBER machines incorporate advanced technologies such as patented CBF technology for optimal surface finishes and "floating" tools for precision in deburring and rounding. The company also focuses on automation and robotics to enhance efficiency.
Applications: WEBER machines are suitable for various applications, including thin sheet metal processing, thick plate processing, core plate processing, and fine cutting parts processing. They meet the high demands of industries such as automotive and energy.
Quality and Customer Focus: WEBER emphasizes quality and customer satisfaction, offering personalized solutions and ensuring a smooth production process. The company is committed to continuous research and development to stay ahead of industry trends.
Conclusion: WEBER's commitment to innovation, quality, and customer partnership has established it as a leader in metal grinding and deburring technology, focusing on meeting the evolving needs of its customers.
Specifications and Features: The document provides detailed specifications and features of various WEBER machines designed for different industrial applications, including options for both wet and dry processing.
Control and Operation: All machines are equipped with the "i-Touch" controller and multi-panel operation, providing intuitive and user-friendly control. The Siemens control panels with "WEBER i-TOUCH function" are ergonomically integrated for ease of use.
Energy Efficiency: The Eco-Drive system reduces energy costs during idle times or minimal load conditions. Advanced sanding belt control prevents serpentine sanding marks.
Maintenance and Safety: The document highlights the WEBER Aluminium-Control for safe processing of aluminum and spark-sensitive materials, adhering to DGUV guidelines. Remote maintenance options via Industrial-PC or Cloud are available for secure machine control.
Peripheral Equipment: WEBER offers a range of peripheral equipment, including robot packages for loading and unloading, enhancing production efficiency and quality through automation and AI-based systems.
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Catalog excerpts

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partnership. quality. innovation. WEBER sanding Overview of metal grinding and deburring machines

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100 Years Of Engineering „Made in Germany“ 14-15 WEBER TTSC Compact class 16-17 WEBER TTSC plus Compact class 18-19 WEBER PT compact Compact class 20-21 WEBER PT Individual class WEBER MK Special class flame cut parts WEBER TNA Compact class wet 26-27 WEBER NLC Individual class wet 28-29 WEBER NLCA Special class automotive WEBER TTF Special class surface technology WEBER TTK Special class surface technology WEBER Processing Systems WEBER M/MN Special class surface technology WEBER Summary Processing Systems 58-59 WEBER Summary Options

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100 years of engineering „Made in Germany“ division in 2019, WEBER is also setting new stan- Years of competence and know-how For more than 100 years, WEBER has been synonymous with perfect machine technology and the consistent implementation of new ideas. FIRMLY ROOTED AT THE KRONACH SITE IN dards in the area of vision-controlled industrial UPPER FRANCONIA FOR 100 YEARS robotics and automation solutions. The foundation of “Maschinenfabrik und Eisengießerei Kronach GmbH“ in 1922 is the historical For over 100 years, we have been developing and 100 YEARS OF TRADITION WITH A VIEW TO origin of today‘s...

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WEBER Quality For 100 years, the family-owned company innovation. quality. partnership. True partnership. Long-term relationships. Customized solutions. Customer proximity is not only important to us at WEBER, but also a major priority: At the beginning of every new development, we focus on the customers‘ requirements. We do not prioritize all-encompassing, quick solutions, but instead engage intensively with each of our customers to develop specific and individually tailored solutions. For this, partnerships are essential - ones that can build productive synergies with us and be beneficial for...

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WEBER Applications THIN SHEET METAL PROCESSING THICK PLATE PROCESSING Parts cut from thin sheet metal are no yet fully finished according to today‘s standards with just the cutting process. Burr-free edges, to prevent injuries, as well as preperation for high-quality surface coatings in the required quality or a specified surface finish, are increasingly demanding requirements. WEBER adresses this challenge with a range of different grinding techniques that can be easily combined with each other. Difference in thickness and distortions place high demands on grinding technology. We have the perfect...

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WEBER Applications CORE PLATE PROCESSING FINE CUTTING PARTS PROCESSING The heart of every power plant is its generator. To optimize the energy generated, the efficiency must be as high as possible. In this regard, flawlessly processed, immaculate core plates are the main requirement. WEBER has mastered the challenge of deburring already coated core plates with the TTK, a special deburring machine for core plates. A specially designed dressing unit prepares the sanding belt for use, and an automatic system simplifies operation. The result is a perfect deburring process without damaging the surface....

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WEBER Applications COIL AND SHEET METAL PROCESSING POWDER METAL PROCESSING A perfect surface finish gives metal its unique shine and a special warmth, The art of creating brush and grind patterns on high-quality sheet metal is a demanding task. With the M series, WEBER has developed a machine that produces flawless grind patterns - even fully automatically, if desired. Especially the patented WEBER CBF technology ensures optimally ground metal surfaces without oscillation marks. This allows various grind patterns to be created with individually adjustable line lengths. Thanks to our precision...

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WEBER TTSC Series Compact class Deburring machine for laser, punching, and nibbling parts TECHNICAL SPECIFICATIONS VARIABLE WORKING HEIGHT AND COMPACT DESIGN The TTSC series is the most compact of the WEBER grinding machines. Various processes such as deburring, rounding, descaling, slag removal, and surface grinding can be easily combined. Different grinding stations Working width Grinding belt drive Working height Feed speed UP TO THREE PROCESSING STATIONS ARE OFFERED IN VARIOUS STATIONS + Contact roller unit „D“ Planetary head unit „P2“ Workpiece thickness

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WEBER TTSC plus Series Compact class Deburring machine for laser, punching, and nibbling parts TECHNICAL SPECIFICATIONS THE ALL ROUNDER The flagship model of the compact class leaves nothing to be desired. With its three integrated processing stations, you can easily handle a wide range of applications and requirements. Whether it‘s efficient deburring with high feed rates, perfect rounding up to a radius of R2, or excellent surface grinding - this machine always delivers maximum productivity and precise results. Additionally, it is ideal for versatile sheet metal processing. Whether it‘s sheet...

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WEBER PT compact Series Compact class Grinding and deburring machine for thin and thick sheets TECHNICAL SPECIFICATION GRINDING, ROUNDING, DEBURRING, AND DESCALING OF THIN AND THICK SHEETS The compact model PT compact for thin and thick sheets offers advanced WEBER grinding technology as a standardized package at an attractive price. The PT compact guarantees perfect grinding results and meets the highest requirements. Different grinding stations Working widths Grinding belt drive Working height Feed speed “i-Touch“ Controller, Multi Panel Grinding belt length TWO PROCESSING STATIONS ARE OFFERED...

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WEBER PT Series Individual class Deburring machine with maximum flexibility TECHNICAL SPECIFICATION GRINDING AND DEBURRING MACHINE FOR THE PROCESSING OF THIN AND THICK SHEETS The WEBER PT is a universal grinding machine of the new generation for deburring, rounding, descaling, and surface grinding of thin or thick sheets. Up to 5 grinding stations allow for all types of processing. For a perfect surface finish, a CBF station can be installed. Specifically designed for flame- and plasma-cut thick sheets, the WEBER bolt grinding beam is available. Different working widths Workpiece thickness Working...

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