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Weber Automatic Screwdriving Systems

Weber Automatic Screwdriving Systems
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Weber Automatic Screwdriving Systems

Product catalog summary
WEBER Expertise
WEBER specializes in automatic screwdriving systems for industries such as automotive, aerospace, and telecommunications. Their approach includes personalized consulting, problem analysis, and customized system development, emphasizing process reliability and flexibility.
WEBER Solutions
WEBER provides automatic screwdriving systems designed to enhance efficiency and cost-effectiveness. The "WEBER Principle" focuses on automatic feeding during screwdriving to save time and ensure precision.
Handheld Screwdriving
WEBER's handheld screwdrivers are compact and ergonomic, featuring quick-release systems and integrated bit strokes. They offer electric and pneumatic models with options for automatic feed systems.
Fixtured Screwdriving Systems
These systems are suitable for complex processes requiring high reliability, offering modular designs with customizable components and vacuum technology for reliable fastener insertion.
Setting and Insertion Systems
WEBER provides systems for setting and inserting components like pins and bolts, featuring automatic feed systems and intelligent controllers for high process forces.
Feed Systems
WEBER's feed systems handle complex-shaped parts over long distances, optimizing space and efficiency in assembly processes.
Overview
WEBER offers innovative solutions for conveying fasteners, including challenging items like top-heavy screws, and provides components to enhance system functionality.
Key Components and Features
  • Sound Insulation Covers: Reduce noise emissions and allow easy servicing.
  • Base Frames and Distributors: Provide secure footing and facilitate component attachment.
  • Belt Hoppers: Extend refill intervals.
  • Brakes: Protect screw heads and reduce dirt particles.
Feed Systems
  • ZEL Step Feeders: Offer gentle conveying with low noise.
  • ZEB Bowl Feeders: Feature abrasion-resistant bowls for long service life.

Intelligent sorting and robust feeding solutions are crucial for reliability and cost reduction.

Control Systems
  • Sequence Controls: Manage system operations.
  • Screwdriving Process Control: Monitors speed, torque, and insertion depth.
  • Various Models: Offer features like digital interfaces and EC servo drives.
Tightening Methods
  • Torque-Controlled Tightening: Ensures pre-stressing force below yield strength.
  • Rotation Angle-Controlled Tightening: Provides constant clamping force.
  • Yield-Controlled Tightening: Achieves pre-stressing force largely independent of friction.
System Solutions
  • RSF Robotic Screwdriving System: Offers high-strength connections with flow drilling screws.
  • TSS Setting System: Allows thermal bonding in sandwich structures.
  • SMZ Screwdriving and Assembly Cell: Handles diverse assembly tasks.
Service and Support

WEBER provides comprehensive service and support, ensuring quick problem resolution and preventive advice.

Introduction
WEBER emphasizes ease of use, flexibility, cost optimization, durability, and process reliability in its systems.
Key Features
- Flexibility: Customizable technology.
- Durability and Reliability: Systems withstand harsh conditions.
- Service Commitment: Global service network for quick issue resolution.
Services Offered
- Customer Service: Rapid response to defects.
- Maintenance Contracts: Proactive planning.
- Training: Comprehensive customer training.
- Laboratory Testing: Quality assurance through assessments.
- Robotic Test Cell: Testing in controlled environments.
Global Presence
WEBER operates worldwide with offices in multiple countries, employing over 400 people globally.
Conclusion
WEBER is committed to high standards in automatic screwdriving systems, ensuring quality and reliability through innovation and customer-focused services.
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Catalog excerpts

Weber Automatic Screwdriving Systems-1

WEBER Automatic Screwdriving Systems Technology That Connects [WEBER] www.weber-online.com TECHNOLOGY THAT CONNECTS

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Weber Automatic Screwdriving Systems-2

WEBER Automatic Screwdriving Systems | Contents Fixtured Screwdriving Systems 14 Setting and Insertion Systems 18

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Weber Automatic Screwdriving Systems-3

WEBER Automatic Screwdriving Systems | WEBER Expertise WEBER Kompetenzen Expertise The art of doing the right thing at the right moment Applications High-end WEBER products set standards for screwdriving automation More than 60 years after the founding of the company, we still follow the same principle: each application is unique, each customer has specific requirements and each automation process requires a tailor-made solution. The secret to the success of WEBER is that we listen to our customers. We carefully analyze their requirements and the task at hand to develop optimal solutions in collaboration...

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Weber Automatic Screwdriving Systems-4

WEBER Automatic Screwdriving Systems | WEBER Solutions WEBER Solutions WEBER has been offering reliable and accurate automatic screwdriving systems for assembly applications in all industrial sectors for over 60 years Electrical industry Electrical components require assembly systems that provide high technical cleanliness despite short cycle times. New joining technologies for lightweight construction require flexible assembly systems and continuous innovations – with maximum system availability. Mechanical engineering Machinery and plant manufacturers worldwide rely on WEBER because of the...

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Weber Automatic Screwdriving Systems-5

WEBER Automatic Screwdriving Systems | The “WEBER Principle” Typical setup of a WEBER screwdriving system with automatic feeding. All important functions of the screwdriving process such as sensors, valves, spindle motion and feeding are handled by a PLC sequence controller. The screw process is controlled by a drive controller. The “WEBER principle” or WEBER “Feed While You Drive” advantage is based on screw fastening with fully automatic feeding. Both our compact and powerful handheld screwdrivers and our widely configurable fixtured screwdriving systems follow this principle. The automation...

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Weber Automatic Screwdriving Systems-6

WEBER Automatic Screwdriving Systems | Handheld Screwdriving Handheld Screwdriving Mounting area for handling device Handheld screwdrivers with electric drive Our torque reaction control devices run smoothly and minimize the operating forces (torque support) to allow ergonomic operation. The screw guide without oblique angles ensures a high level of process reliability. The HSE series handheld screwdrivers are available in many variants to cover a wide range of applications. The powerful handheld screwdrivers with automatic feed system have a winning combination of compact design and low weight,...

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Weber Automatic Screwdriving Systems-7

WEBER Automatic Screwdriving Systems | Handheld Screwdriving Handheld Screwdriving Ergonomics and flexibility are always included The advantages of handheld screwdriving technology are plain to see – highly flexible, powerful and with almost 100 percent process reliability thanks to programmable control technology. Ergonomics and variability of the screwdriver play a central role in manual screwdriving. WEBER products allow fatigue-free working while ensuring high volumes at extremely short cycle times. The quick-release lock makes it easy to quickly change the screwdriving head on the HS series....

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Weber Automatic Screwdriving Systems-8

WEBER Automatic Screwdriving Systems | Fixtured Screwdriving Systems Fixtured Screwdriving Systems Vacuum technology Drive and transducer connections The spindle connections are designed to be modular with solid, castleated gearing, which ensures quick, safe and backlash-free transmission. Robust housing The housing is a monoblock design and is made of high-strength billet aluminum. A special coating makes the surfaces wear-resistant. Sensors in clamping grooves The use of magnetic-inductive sensors delivers high switching accuracy in minimal space. The programmable depth sensor monitors the...

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Weber Automatic Screwdriving Systems-9

WEBER Automatic Screwdriving Systems | Fixtured Screwdriving Systems Fixtured Screwdriving Systems From stand-alone stations to screwdriving systems WEBER automatic screwdriving systems grow along with the demands companies place on automated assembly processes. Fixtured screwdriving is used when processes become more complex, cycle times become shorter and quality requirements in terms of process reliability become higher. Stationary screwdriving spindle systems from WEBER allow flexible configurations for all installation situations. Nosepieces, stroke lengths, sensors or drive units – everything...

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Weber Automatic Screwdriving Systems-10

WEBER Automatic Screwdriving Systems | Setting and Insertion Systems Setting and Insertion Systems Simple, quick - and always under control Connection technology means more than just automating the screwdriving process. That is why WEBER also offers innovative technology for other joining processes, such as fix-tured or handheld setting and insertion units for pins, bolts or clips. All systems are equipped with automatic feed systems and intelligent controllers, allowing high process forces during setting or insertion. Models HPP • Manually manipulated system to install blowfed components with...

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Weber Automatic Screwdriving Systems-11

WEBER Automatic Screwdriving Systems | Feed Systems Feed Systems Intelligent sorting The feed system for fasteners is one of the key components when it comes to reliability, quality and cost reduction in any automated assembly process. The overall process success depends heavily on a robust yet gentle feeding solution. Developing such systems requires years of experience and extensive expertise. Only the correct choice of sensors and controllers can link the individual components to form a fully automatic feed system that is individually tailored to customer requirements. Feed tubes Parts with...

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Weber Automatic Screwdriving Systems-12

WEBER Automatic Screwdriving Systems | Control Systems Control Systems Screwdriving process control Process controls monitor and regulate the actual screwdriving process - speed, torque and insertion depth. Sequence controls These controls are responsible for running the system (actuators and sensors). Features Features + Define and control screwdriving spindle rotation (servo-drive) + Control and monitor screwdriving spindle stroke motion + Evaluate process and trigger response to OK or NOK + Control feed system for fasteners + Display, document and transfer screwdriving data + Handle communication...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.