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ultrasonic solution for industrial textile treatment

ultrasonic solution for industrial textile treatment

Product catalog summary
Introduction
Weber Ultrasonics has introduced a new ultrasonic solution for textile treatment machines, offering significant advantages in terms of sustainability and efficiency. This solution reduces chemical usage and water consumption while enhancing the quality and speed of textile processing.
Key Advantages
  • Reduction in chemical usage by approximately 30%.
  • Water consumption decreased by around 35%.
  • Operating costs lowered by about 30%.
  • Enhanced environmental protection and workplace safety.
  • High process stability with fast and homogeneous results at lower temperatures.
Technical Specifications
The system utilizes ultrasonic waves to increase fabric absorption capacity, strengthening chemical reactions and improving the penetration of treatment products. This results in faster and more intensive processing, with improved cleaning power during washing.
System Integration
The ultrasonic system can be easily integrated into existing processes, delivering better results in a shorter time frame. It is particularly effective in wet chemical processes for desizing, dyeing, bleaching, and impregnating textiles.
Collaboration and Development
Developed in collaboration with Geratex, an Indian manufacturer, the system includes the SONOPOWER DIGITAL 3S ultrasonic generator, which meets process requirements with its advanced technology. The solution is integrated into various modules such as SonicPreg, SonicBleach, SonicSoft, and SonicWash.
Conclusion
This innovative ultrasonic solution represents a revolution in the textile industry, offering a more sustainable and efficient approach to industrial textile treatment.
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Catalog excerpts

ultrasonic solution for industrial textile treatment-1

NEW Revolution in the textile industry Weber Ultrasonics GmbH Sustainable and efficient ultrasonic solution for industrial textile treatment )) Weber Ultrasonics‘ new ultrasonic solution for textile treatment machines offers numerous impressive advantages for the textile industry: on the one hand it reduces the quantities of chemicals needed for processes such as desizing, bleaching and mercerising by an average of 30 percent, while on the other water consumption is reduced by around a third, with the washing unit impressing with a speed of 70 metres per minute. At the same time, a homogeneous and high­ er-quality result is achieved more quickly in all treatments. This innovative ultrasonic solution not only makes textile treatment significantly more sustainable, but also more efficient. The ultrasonic system, which can easily be integrated into existing processes, also delivers better results in a shorter time frame. In wet chemical processes employed for textile treatment, ultrasonic waves increase the absorption capacity of the fabric, thus strengthening the chemical reaction. Products used for desizing, dyeing, bleaching and impregnating penetrate the textiles faster and more intensively. Moreover, the effect of ultrasound improves the cleaning power of the water for subsequent washing processes. All treatments can be performed at significantly reduced temperatures. Geratex, an Indian manufacturer of textile treatment machines, developed this innovative procedure with ultrasound together with Weber Ultrasonics with the aim of optimising processes in industrial textile treatment. The ultrasonic solution ensures gentle and homogeneous treatment. A key part of the system is the fully digital SONOPOWER DIGITAL 3S ultrasonic generator, which optimally fulfils process requirements with its performance and innovative technology. Geratex has integrated the revolutionary ultrasound solution from Weber Ultrasonics in the SonicPreg modules for desizing, SonicBleach for bleaching, SonicSoft for mercerisation and SonicWash for washing. SONOPOWER DIGITAL 3S ultrasonic generator Advantages »» Use of chemicals reduced by approx. 30 percent »» Water consumption reduced by approx. 35 percent »» Operating costs reduced by approx. 30 percent »» Improved environmental protection and workplace safety »» High process stability »» Fast, highly homogeneous results at low temperatures www.weber-ult

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