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BIKE platform Ultra mobile inspection robot

BIKE platform Ultra mobile inspection robot
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BIKE platform Ultra mobile inspection robot

Product catalog summary
Introduction
The BIKE platform is an ultra-mobile inspection robot designed to access locations that are typically inaccessible to humans due to size, temperature, immersion, or safety constraints. It is particularly useful in power plant facilities and the oil and gas industry for inspecting vessels and pipes.

Specifications
The BIKE platform is a lightweight (10kg) robotic system that can be deployed through a 10” manway. It is capable of navigating convex and concave corners up to 90 degrees and is fully remote-controlled with navigation aids including front and rear view cameras and a 3D pose view. It has a payload capacity of 10kg and can be equipped with various NDT sensors and inspection cameras.

Robotic Evolution
Developed initially at ETH Zurich, the BIKE platform evolved from a two-wheeled design to a more stable AWD four-wheeled robot, enhancing its stability and payload capacity. This development process spanned 10 years and resulted in multiple patents.

Obstacle Navigation
The BIKE platform excels in maneuvering complex environments, capable of passing 90-degree inner and outer corners, transitioning from horizontal to vertical pipes, and even moving upside-down.

Integrated Control Station (ICS 2)
The ICS 2 is a rugged, all-in-one control station housed in a Pelicase®. It features a 21.5” touchscreen, high-performance PC, and joystick, ensuring robustness and reliability in harsh environments.

Control Software
The software supports 3D navigation and path tracking, LED light adjustment, and camera views for remote navigation. It allows loading of 3D CAD models for precise inspection.

Add-ons
  • Borescope: Allows high-quality inspection and precise 3D measurements with a probe length of up to 30m.
  • Ultrasonic Module: Enables accurate thickness measurement using a dual element probe, ideal for wall thickness measurements.


Remote Navigation
The BIKE platform is equipped with IMUs and encoders for precise navigation, with sensor data processed and displayed in a 3D model.

Setup and Deployment
The platform is easy to deploy in confined spaces, capable of passing 90-degree transitions. It is controlled from a safe location using the ICS 2.

Part List and Options
The BIKE platform includes high-resolution cameras, adjustable LED lights, and various mounting options for additional equipment.

Dimensions and Capabilities
The platform can navigate pipes with a minimum inner diameter of 300mm and outer diameter of 400mm, with full maneuverability in pipes of 600mm diameter.

Technical Specifications
The BIKE platform features a 48V power supply, brushless DC motors, and a communication system via Gigabit Ethernet. The ICS 2 includes a high-performance computer and touchscreen interface.

Development Support
The BIKE platform can be tailored to specific applications, allowing the use of existing inspection devices or integration of new systems.
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Catalog excerpts

BIKE platform Ultra mobile inspection robot-1

BIKE platform Ultra mobile inspection robot

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BIKE platform One of the main advantages of mobile robots is their ability to reach locations inaccessible by human because of size constraints, temperature, immersion in liquids or safety reasons. Certified and experienced engineers today enter confined spaces and “look” at the predefined locations to take pictures for reporting. This is the state of the art procedure. Beside very expensive organizational issues such as watchmen and ventilation, this procedure is very dangerous for the experts. New robotic and sensor technology can provide solutions to reduce costs and risk of such procedures....

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Ultramobile robotic platform With the BIKE platform Waygate Technologies Inspection Robotics has realized a truly ultra-mobile inspection platform. Where existing inspection crawlers are reaching their limits in terms of accessibility and maneuverability the BIKE platform is just beginning to perform. In the power generation market the platform is used for the inspection of gas turbines or hydro power stations by carrying videoscope probes. Other applications are visual inspection of pipes, exhausts, pressure tanks or heat exchangers. • Capable of passing convex and concave corners of up to 90...

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Integrated Control Station - ICS 2 To operate a robotic inspection system in an industrial environment it is crucial to have a reliable control station. With the second generation of Integrated Control Station - ICS 2 - the operator has the all-one-one tool at his hand. It comes in a rugged hardshell case (Pelicase®). All embedded components, as the 21.5” touchscreen, high performance PC or Joystick are selected according to industrial standards. This means extreme robustness and reliability in harsh environments as well as guaranteed spare parts for 10 years. Simplicity and ease of operation...

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Add-on for close-up inspection - borescope For surface inspection and measurements, a video borescope probe can be mounted. Modern borescope devices such as Waygate Technologies Mentor Visual IQ allow for high quality inspection and precise 3D measurements. The deployment mechanism allows for positioning the probe head right to the location of interest. This enables the operator to access nozzles, joints, welds or elbow connections. And because the robot is holding the probe there is no shaking and blurry images. Furthermore, the 3D phase measurement technology delivers exact measurements and...

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Add.On - Ultrasonic module An Ultrasonic probe holder module can be mounted in between the front wheels for accurate thickness measurement. The module is actuated remotely by a couplant pump that lowers the Ultrasonic Transducer onto the surface. Additionally, the water is routed to the probe head and acts as couplant for the ultrasonic transmission. The standard transducer is a dual element pitch-catch probe. It creates a V-shaped sound path in the test material where one element acts as sender and the second as receiver. This improves near surface resolution and is therefore ideal for remaining...

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Remote navigation To safely navigate to the points of interest the BIKE is equipped with several navigation aids. Internal IMUs (Inertia Measurement Unit) constantly sense the pose of the robot in the 3-dimensional space. Furthermore, internal encoders deliver information about wheel rotation. All sensor data is processed by the control software and displayed live in a 3D model. To give the operator an even more precise indication of his position and path the control software allows to load 3D CAD models of the inspected asset. This leads to a great user experience and confidence in the inspection....

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Part list and options To navigate the BIKE platform in remote environments it is equipped with miniature cameras in the front and back of the platform. High resolution miniature SuperFisheye™ Lenses provide a field of view (FOV) of greater than 180 degrees. Front View Camera High resolution miniature SuperFisheye Lenses provide a field of view (FOV) of greater than 180 degrees. Power LED bar 16 LED lights with >2000lm left and right adjustable Ultrasonic Module Remote actuated twin crystal ultrasonic probe for wall thickness measurement Wheel Options Standard Knurled wheels for maximum traction...

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Dimensions and capabilities Inside pipe Inside pipe Transition from longitudinal to circumferential by spot turn Minimum inner pipe diameter for straight line driving 400mm (15.7”) Full maneuverability inside pipe with minimum diameter Outside pipe Full maneuverability on pipe outside diameter minimum Outside pipe Minimum pipe outer diameter for straight line driving Concave corners Convex corners Ability to climb outer steps and corners up to 90° Ability to climb inner steps and corners up to 90° Enables the platform to enter man-ways from the flange Technical specification BIKE Basic platform...

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Development support No matter if you want to use your existing Inspection cameras or go for a new fully integrated inspection system. The BIKE platform is the perfect carrier platform for hard to reach areas. This gives you the opportunity to continue Copyright 2020 Baker Hughes Company. All rights reserved. BHCS38602 (10/2020) to use existing inspection devices and provides a crucial advantage for future inspections. Our engineering and development team will support you to adapt and tailor the system for the application you need.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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