PRODUCT OVERVIEW

PRODUCT OVERVIEW
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PRODUCT OVERVIEW

Product catalog summary
Product Overview
WayCon provides a diverse range of sensors tailored for industrial and research applications, known for their reliability, durability, and precision.

Draw Wire Sensors
These are compact and cost-effective, featuring aluminum housing and stainless steel cables, with travel speeds up to 10 m/s. They are customizable and suitable for various applications, including hydraulic and maritime, with optional corrosion protection.

Inductive Sensors (LVDT)
Designed for harsh environments, these sensors offer analog outputs and operate at temperatures up to 200°C, with protection up to IP67.

Laser Sensors
These sensors provide fast, accurate measurements with micrometer resolution, suitable for low-reflective surfaces, and can detect objects up to 500 meters.

Linear Potentiometer
Cost-effective for simple tasks, these sensors offer various designs and outputs, with flexible mounting options.

Magnetic Scales
Wear-free and dirt-resistant, these scales are ideal for industrial use, offering high resolution and protection up to IP68.

Non-Contact Inductive Sensors
These sensors offer precise, wear-free measurements on metallic objects, with high protection and temperature range.

Eddy Current Probes
These detect the position of conductive materials without contact, suitable for dynamic measurements.

Magnetostrictive Transducers
Maintenance-free and suitable for automation, these transducers offer high resolution and pressure resistance.

Encoders & Rotary Transducers
These measure angle changes with high precision, offering various output signals and protection up to IP67.

Ultrasonic Sensors
These measure distances without contact, suitable for liquids or bulk materials, with robust designs.

Capacitive Displacement Sensors
Offering high resolution, these sensors are suitable for demanding conditions with temperature-independent measurements.

Digital Length Gauges
Suitable for high-precision measurements with integrated electronics and photoelectric linear encoders.

Digital Linear Scales
High-precision scales suitable for controlled machine tools, using a contactless, magnetic measuring principle.

Signal Conditioners and Digital Displays
These convert sensor outputs into different formats for enhanced system compatibility.
Specifications
The document details sensor interfaces and protection classes, including RS232 and RS485, with protection up to IP40. Operating temperatures range from -40 to +85 °C.

Digital Displays
WayCon offers displays for sensor signals with functions like zero resetting, limit setting, linearisation, and scaling, supporting various inputs with an 8-digit display and operating temperatures from -20 to +60 °C.

Product Specifications
  • Draw Wire Sensors: 50 mm to 42.5 m range, ±0.02% linearity, ±0.02% resolution.
  • Inductive Sensors LVDT: 2 mm to 500 mm range, ±0.1% linearity, 0.8 µm resolution.
  • Laser Sensors: 0.5 mm to 500 m range, ±1 µm linearity, 0.2 µm resolution.
  • Linear Potentiometer: 10 mm to 2000 mm range, ±0.05% linearity, analog output.
  • Digital Magnetic Scales: Up to 99.99 m range, ±2 µm linearity, 0.5 µm resolution.
  • Inductive Sensors: 2 mm to 24 mm range, ±25 µm linearity, 0.012 µm resolution.
  • Eddy Current Probes: 0.4 mm to 30 mm range, ±4 µm linearity, 0.4 µm resolution.
  • Magnetostrictive Transducer: 50 mm to 2500 mm range, ±0.02% linearity, 2 µm resolution.
  • Encoder: Singleturn and multiturn options, with various shaft types and outputs.
  • Ultrasonic Sensors: 100 mm to 6000 mm range, ±0.3% linearity, 0.125 mm resolution.
  • Capacitive Sensors: 0.05 mm to 10 mm range, ±0.2% linearity, 0.01% resolution.
  • Digital Length Gauges: 10 mm to 50 mm range, 0.8 µm linearity, 0.1 µm resolution.
  • Digital Linear Scales: 150 mm to 2000 mm range, ±20 µm linearity, 10 µm resolution.

Signal Conditioners and Displays
Includes amplifiers for LVDTs, potentiometer output teaching, and multifunctional displays.

Contact Information
WayCon Positionsmesstechnik GmbH is based in Munich, with an office in Cologne. Contact details include phone numbers and an email address for inquiries.
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Catalog excerpts

PRODUCT OVERVIEW-1

Powerful sensors to meet growing demands

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PRODUCT OVERVIEW-2

Features Draw wire sensors are low-cost, compact sensors that are quick and easy to mount. Thanks to their high reliability, durability and accuracy, WayCon draw wire sensors are used in all areas of research and industry. ► Robust aluminium housing, stainless steel measuring cable ► Special versions for Hydraulic cylinders, maritime or heavy duty applications ► Redundant measurement principle by means of double potentiometers possible ► Optional with Hartcoat® corrosion protection and Coramid draw wire ► Alternatively pure wire draw mechanism for encoder assembly l) based on the measurement...

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PRODUCT OVERVIEW-3

LVDTs (Linear Variable Differential Transformers) are a form of inductive sensors that are especially suited for applications in harsh environments and high temperature. The measurement is performed via a spring-loaded probe or a guided rod, that is attached to an iron-nickel core. The core moves inside a primary and two secondary coils, that generate an electromagnetic field. The movement of the core affects the electromagnetic field and the external electronics can interpreted this into an analog output signal. ► Rod variants: spring loaded (optional with bellows), guided or with ball joint...

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PRODUCT OVERVIEW-4

Features Laser sensors are optoelectronic sensors and are excellent for fast and accurate measurement without touching the measurement object due to their high resolution, accuracy and measuring rate. ► Special versions for low-reflective surfaces ► Fast measuring frequencies up to 5 kHz ► Spot and line lasers ► Measurement through glass ► Sensor with integrated display

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PRODUCT OVERVIEW-5

Features Linear potentiometer essentially consists of a resistor and a moving wiper contact. The attractive cost-to-performance ratio, the variety of housings and types of installation make these sensors ideal for simple measuring tasks. ► Versions for pneumatic and hydraulic cylinders ► Various designs including spring loaded potentiometers ► Versions with 4... 20 mA output signal ► Stainless steel versions available ► Flexible mounting using brackets, rod end bearings or flange ► Optional teachable electronics 0...10 V l) based on the measurement range

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PRODUCT OVERVIEW-6

Features Magnetic Scales are useful for metering ranges under industrial conditions like plant construction, engine building or testing equipment. Because of the freedom from wear and the impassiveness towards dirt, Magnetic Scales are qualify for surroundings in that swarf or metal splinters are accrued. ► Wear-free path measurement, impassiveness towards dirt ► Output: analog or digital ► Magnetic scale with top strip made of stainless steel 11 Additional deviation by magnetic tape

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PRODUCT OVERVIEW-7

Non-contact inductive sensors generate a high-frequency electromagnetic field. Eddy currents are generated in metallic measuring objects within this field, which lead to a change in inductance. This distortion of the inductance is in turn influenced by the distance, the material and the size of the object. The sensor detects the change in inductance and converts it into a proportional output signal. ► Precise and wear free measurement on metallic objects ► Measurement ranges from 0...2 mm to 0...24 mm ► Cylindrical housing with thread for easy installation ► ISZL: Standard series for various...

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PRODUCT OVERVIEW-8

The distance, the position or the change of position of an electrically conductive material can be detected contactless and wear-free by an eddy current sensor. A high-frequency alternating current feeds a coil in the sensor head. The resulting electromagnetic field induces an eddy current in the material to be measured, perpendicular to the excitation field. The resulting change in the AC resistance of the coil is directly proportional to the distance of the sensor from the target material. ► Precise and wear-free measurement on metallic objects ► Measurement range up to 0...30 mm without blind...

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PRODUCT OVERVIEW-9

Features Magnetostrictive displacement transducers do not wear and have been successfully used in automation, fill-level measurement and hydraulic cylinders pressures up to 350 bar for many years. ► Non-contact displacement transducer, therefore maintenance-free ► Measurement of 2 positions possible ► Version with position & speed ► With floats for fill-level measurement ► Variants for pneumatic cylinders 11 based on the measurement range

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PRODUCT OVERVIEW-10

Features These sensor classes engage angle changes of rotating parts with highest precision. The measurement process of the Digital Encoders are based on periodic graduation marks that are available as incremental TTL, HTL, or absolute in terms of Bus Interfaces like Profibus or SSI. On the contrary analog Rotary Transducers are working by Potentiometers. ► Wide spectrum of output signals ► Solid shaft, hollow shaft and through hollow shaft ► Miscellaneous kinds of flanges ► Flange-mounting on wire rope mechanics

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PRODUCT OVERVIEW-11

Features Ultrasonic sensors operate by measuring the travel time of sound waves. They measure the distance to the measurement object, without contact and regardless of colour and material. The WayCon ultrasonic product range offers a variety of different designs and special solutions. ► Distance sensor and/or proximity switch ► Detection of liquids or bulk material ► Version with minimised sound beam ► Durable, robust sensors ► UBA: fork sensor for edge detection 1 based on the measurement range

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PRODUCT OVERVIEW-12

Features Capacitive displacement sensors have an extremely high resolution and work even under demanding conditions, where other sensors fail. The noncontract and wear-free measuring principle has proven successful for many decades. ► Resolution in nanometer range ► Very high sensitivity 1 Depending on the connected electronics

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PRODUCT OVERVIEW-13

Features Length gauges of the GMR series have integrated electronics and a photoelectric linear encoder. They are suitable for high-precision measurements and a wide range of applications. Areas of application are, for example, in production measurement technology, multi-point inspection stations and measuring equipment monitoring. ► Photoelectric linear encoder l) L = actual measured length (mm)

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All WayCon Positionsmesstechnik GmbH catalogs and technical brochures

  1. LASER SENSORS

    7  Pages

Archived catalogs

  1. LVIG SERIES

    5  Pages

  2. LASER SENSORS

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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