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Steam Products

Steam Products
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Steam Products

Product catalog summary
General Information
Watts has been a leader in steam management technology since 1874, providing high-quality, easy-to-maintain products for severe conditions. This document outlines various steam products designed for efficient steam system solutions.
Steam Traps
Watts manufactures several types of steam traps, each suited for specific applications:
  • Thermostatic Radiator Traps: Use a thermostatic element to open or close based on temperature changes, ideal for radiators and convectors.
  • Float & Thermostatic Traps: Designed for continuous discharge of condensate in modulating conditions, suitable for heat exchangers and steam main drip stations.
  • Open Float & Thermostatic Traps: Provide continuous air venting and condensate drainage, ideal for low to medium pressure applications.
  • Inverted Bucket Traps: Require manual priming, suitable for main drip traps up to 250psi.
  • Thermodynamic Traps: Suitable for high-pressure main distribution lines from 75-600psi.
Steam Trap Selection Guide
Guidelines for selecting steam traps based on application and pressure range are provided. Main drip applications require traps every 100-150 feet of piping, with specific products recommended for different pressure ranges.
A Guide to Steam Loss
Steam traps are a major source of steam loss, leading to increased energy costs. Faulty traps can cause operational issues in vacuum return systems and condensate pumps. The document provides a method to calculate the cost of steam loss based on system pressure and trap orifice size.
Steam Safety Relief Valves
Various models of bronze and cast iron safety relief valves are available, designed to ensure safety in steam systems.
Steam Process Regulators
Includes process steam pressure regulators and reducing valves, essential for maintaining desired pressure levels in steam systems.
Steam Accessories
Includes process boiler water feeders and other accessories to support steam system operations.
Specifications
  • Thermostatic Radiator Steam Traps: Models G and GH operate from 25" HG vacuum to 25psi, while models MG and MGH operate up to 65psi. Available in sizes 1/2" to 1".
  • Quick-Fix™ Radiator Steam Trap Replacement Kits: Designed for easy repair of old or obsolete traps without replacing the body. Includes stainless steel capsule and valve seat.
  • Float & Thermostatic Steam Traps: Series WFT operates up to 125psi, available in sizes 3/4" to 2". Features include universal 4-port design, stainless steel components, and water hammer resistance.
Applications
  • Thermostatic traps are used in low to medium pressure heating, process equipment, and sterilizers.
  • Quick-Fix kits are suitable for repairing radiator steam traps across various manufacturers.
  • Float & Thermostatic traps are used in unit heaters, heat exchangers, and steam main drips.
Installation and Maintenance
  • Quick-Fix kits allow for easy installation by replacing the seat and capsule without disturbing the trap body.
  • WFT series traps can be serviced without disturbing system piping, offering flexibility in installation.
Performance and Capacity
  • Steam traps are rated based on pressure differentials and condensate capacities, expressed in pounds per hour and MBH (thousands of BTU per hour).
  • Selection of traps is based on heating capacity requirements and pressure conditions.
Specifications
1. Series WIB Inverted Bucket Steam Traps: Designed for pressures up to 250psi (17 bar) with sizes ranging from 1/2" to 1". Features include in-line connections, hardened stainless steel valve and seat, and a cast iron body.
2. Series WTD 600 Thermodynamic Steam Traps: Suitable for pressures up to 600psi (41 bar) with sizes from 3/8" to 1". Notable for its compact design and rugged stainless steel construction.
3. Steam Safety Relief Valves: Models include Figure 31, 41, and 41A, designed for pressures up to 250psi (17 bar) with various inlet and outlet sizes.
4. Series 127 Process Steam Pressure Regulators: Available in sizes from 1/2" to 4", these regulators are suitable for pressures up to 250 lbs.
Procedures
1. How to Order Watts Safety Relief Valves: Consider valve size, application, set pressure, capacity, and end connections.
2. Using Steam Capacity Charts: Proper sizing of pressure reducing valves is crucial for efficient steam service. The valve should be sized based on steam load, inlet pressure, and desired reduced pressure.
Standards
1. ASME Section I and VIII: Applicable for steam boilers and other steam service applications.
Recommendations
1. Ensure correct valve sizing to avoid poor control and excessive maintenance.
2. Use the smallest valve size that meets peak demand for efficiency.
Key Data from Tables
1. Maximum Trap Capacities: Detailed capacities for WIB 80 and WIB 81 models at various differential pressures.
2. Valve Sizes and Capacities: Specific sizes and capacities for safety relief valves and steam traps are provided for different pressure ranges.
Valve Capacity Determination
To determine the capacity of a valve, use Chart 1 by selecting the figure corresponding to the known initial and reduced pressures. Multiply this figure by the valve size coefficient to get the capacity in lbs. of steam per hour.
Initial and Reduced Pressure Table
The table provides values for various initial pressures (ranging from 10.64 to 250) and reduced pressures, which are used to find the steam capacity.
Valve Coefficients
Table A lists coefficients for different valve sizes and types (e.g., 1/2", 3/4", 1", etc.) for steam applications.
Steam Process Regulators
The document includes a reduced pressure range chart for Series 127 Standard, detailing minimum and maximum pressures for various valve sizes and models.
Quick Reference Capacity Chart
This chart provides maximum steam capacities in lbs. per hour for different initial and reduced pressures, and valve sizes.
Example Calculation
For an initial pressure of 100 lbs., reduced to 50 lbs., with a required capacity of 1500 lbs. per hour, a Type 127 Valve, Size 1" is suitable.
Steam Accessories
Series 142 and 144 Process Boiler Water Feeders are described, with Series 142 featuring direct feed through a float chamber, and Series 144 having external water feed connectors.
Pressure Ratings
The document specifies pressure ratings for WSP (100psi), WOG (125psi), steam pressure (max 100psi), and water pressure (max 125psi), with water pressure needing to be at least 10psi higher than steam pressure.
Conclusion
Watts steam products are engineered to exceed established standards, providing cost-effective and efficient solutions for steam systems.
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Catalog excerpts

Steam Products-2

Introduction Watts has been a leader in steam management technology and products since 1874. Steam products perform under severe conditions requiring high quality performance and quick in-line maintenance. We recognize the importance and value of designing high quality, longer service life features for these types of products. All our steam products are engineered to exceed established standards. This brochure describes the full line of Watts steam products designed to provide cost effective, efficient steam system solutions. Table of Contents General Information Steam Traps . . . . . . . . ....

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Steam Products-3

General Information Steam Traps Watts manufactures a variety of steam traps. To determine which trap is best for your application it is helpful to understand how each style of steam trap works. Below is a brief description of the operating principal of Thermostatic, Float & Thermostatic, Open Float & Thermostatic, Inverted Bucket, and Thermodynamic steam traps. Thermostatic Radiator Traps The thermostatic element in a radiator trap responds to temperature to open or close. At start-up when air and condensate are cooler the thermostatic element (diaphragm) contracts pulling the valve head off...

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Steam Products-4

General Information Thermodynamic Traps At start-up, air and condensate under pressure raise the disc off of the valve seat opening the trap allowing discharge into the condensate return line. Hot condensate flashes to steam as it goes through the trap body. The velocity of the flash steam creates a lower pressure area under the disc causing the disc to seat. The pressure of the flash steam in the cap keeps the disc on the valve seat, closing the trap. The trap remains closed until the flash steam condenses allowing system pressure to raise the disc off of the valve seat. • These traps are ideal...

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Steam Products-5

General Information Process Applications Process Applications include the following: heat exchangers, air handling coils, pre or reheat coils, unit heaters, cooking kettles and absorption chillers. Use WFT traps, sized at full load at 1⁄4 psi differential. You Need to Know the Following to Properly Size a Process Trap: • Steam load in #/hr • Maximum system pressure • Application (back pressure, lift to overhead returns or vacuum) Watts 415 Safety Relief Valve Steam Supply Watts 152A Pressure Reducing Valve Watts Strainer Watts WFT-15 Steam Trap Condensate Return Jacketed Steam Kettle Pressure...

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Steam Products-6

General Information A Guide to Steam Loss Faulty Steam Traps Are Leaking Money The constant drive for energy conservation combined with the continual rise in energy costs has motivated colleges, universities, hospitals and other large facilities throughout the U.S. to become more aware of energy waste. In spite of this, institutions often overlook one particular area: the steam system. This is because steam systems appear to be functioning well. This perception may be misleading because the steam system may still be wasting significant amounts of energy and money. The problem — a well designed...

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Steam Products-7

General Information Steam Loss through Trap Orifices at Various Steam Pressures If you know the size of the orifice that is leaking steam and your particular system’s pressure (psi), you can determine what the leak is costing you in wasted energy by using the graph above. For example, take a 1⁄4" (0.250 in.) orifice on a 2psi system. Find 0.250 on the vertical axis labeled Orifice Diameter (inches). Read horizontally to the 2psi steam pressure line. Then read vertically downward to “steam loss rate line” and determine steam loss rate at 19 lbs./hour. Steam costs approximately $5.00/ per 1,000...

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Steam Products-8

Steam Traps Series G, GH, MG, MGH Thermostatic Radiator Steam Traps For operating pressures up to 65psi (4.5 bar) Sizes: 1⁄2" – 1" (15 – 25mm) Series G, GH, MG, MGH Thermostatic Radiator Steam Traps are designed to remove condensate, air and non-condensable gases from heating systems. The balanced pressure duplex phosphor bronze diaphragm is a highly sensitive modulating unit thermally programmed to provide accurate steam conserving operation. Available in a choice of various body patterns including angle, straightway, left hand corner, right hand corner, vertical and vertical double union. •...

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Steam Products-9

Steam Traps Series QF Quick-Fix™ Radiator Steam Trap Replacement Kits Series QF Quick-Fix™ Radiator Steam Trap Replacement Kits are used to repair old or obsolete radiator steam traps without the cost of replacing the steam trap body or expensive repiping. The stainless steel capsule and valve seat are designed as original equipment parts for many hard to find or obsolete radiator steam traps. Remove the cover of the old steam trap and take out any remaining trap parts. Install the stainless steel Quick-Fix™ seat and snap the stainless steel capsule onto the new seat. Replace the cover and the...

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Steam Products-10

Steam Traps Series WFT Float & Thermostatic Steam Traps For operating pressures up to 125psi (8.6 bar) Sizes: 3⁄4" – 2" (20 – 50mm) Series WFT Float & Thermostatic Steam Traps are designed to provide continuous air venting and separate condensate draining with maximum efficiency and service. The “H” pattern body on all 3⁄4", 1" (15, 30, 75, 125psi) and 11⁄4" (15, 30psi) has been designed to offer maximum installation flexibility. Four possible hookup combinations, combined with similar piping dimensions to other major manufacturers, make this the “universal” replacement trap. For larger sized...

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Steam Products-11

For additional information, request literature ES-WFT. Series WFTC, WFTK Float & Thermostatic Steam Trap Cover Assemblies and Repair kits Sizes: 3⁄4" – 2" (20 – 50mm) Series WFTC, WFTK Float & Thermostatic Steam Trap Cover Assemblies & Repair Kits are designed for use on Watts and select Spirax-Sarco F&T steam traps. Features • Quick, easy and economical • Simplifies and standardizes inventory • All stainless steel corrosion resistant internal parts Models WFTC Cover assembly consists of a complete factory assembled unit which simply bolts on for ease of repair. No pipe connections need to be...

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All Watts Water Technologies catalogs and technical brochures

  1. Ball Valves

    28  Pages

  2. Solar Solutions

    20  Pages

  3. Series X65B

    2  Pages

  4. 008 PCQT

    2  Pages

  5. Series 17

    1  Page

  6. Series 152SS

    2  Pages

  7. Series 152A

    2  Pages

  8. Series 150A

    2  Pages

  9. Series 1450F

    1  Page

  10. Series 144

    2  Pages

  11. Series 142

    2  Pages

  12. Model 127W

    2  Pages

  13. ES-127

    2  Pages

  14. Series 123LP

    1  Page

  15. Series 1156F

    2  Pages

  16. Series 100DT

    1  Page

  17. Series 05

    2  Pages

  18. Series 007

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.